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	<title>SEMS the software that makes steel by Steelman Software Solutions</title>
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		<title>SEMS Manage Internal Claimed Material</title>
		<link>http://esteelman.com/sems-manage-internal-claimed-material/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=sems-manage-internal-claimed-material</link>
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		<pubDate>Mon, 19 Mar 2012 19:42:00 +0000</pubDate>
		<dc:creator>Daniel Brody</dc:creator>
				<category><![CDATA[Job Aid Documents]]></category>

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		<description><![CDATA[Manage Internal Claimed Material Claim Management     Process Internal Claim Material Overview   Internal Claimed material is any material that was produced internally and is found to be non-conforming. This material needs to be tracked to monitor the quality performance of the division, identity discrepant material and for the disposition of that material. The [...]]]></description>
			<content:encoded><![CDATA[<p style="text-align: center"><span style="color:navy; font-family:Arial; font-size:42pt"><strong>Manage Internal Claimed Material<br />
</strong></span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:16pt"><strong>Claim Management<br />
</strong></span></p>
<p style="text-align: center">
 </p>
<p style="text-align: center"> </p>
<p>
<h1>Process Internal Claim Material Overview<br />
</h1>
</p>
<p>
 </p>
<p>Internal Claimed material is any material that was produced internally and is found to be non-conforming.  This material needs to be tracked to monitor the quality performance of the division, identity discrepant material and for the disposition of that material.
</p>
<p>The system uses the supplier claim function for this process with supplier chosen as the reasonable Division of your company.  Claimed material can be identified between the Divisions of your company and Corrective Actions can be requested directly from the Internal Claims.<br />
<h1>Manage Internal Claim Material System Procedure<br />
</h1>
</p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI1.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<h2>1.  Inquire Claims<br />
</h2>
<ul>
<li>
<div><span style="font-family:Arial">Review Internal Claims.<br />
</span></div>
<p style="margin-left: 52pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI2.png" alt=""/><span style="font-family:Arial"> Refer to the user guide <strong>&#8220;Process Internal Claims&#8221;</strong><br />
				</span></p>
</li>
<li>
<div><span style="font-family:Arial">Review Non-Conforming Material.<br />
</span></div>
<p style="margin-left: 52pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI3.png" alt=""/><span style="font-family:Arial"> Refer to the user guide <strong>&#8220;Control and Expedite Non-Conforming Material&#8221;<br />
</strong></span></p>
<p style="margin-left: 52pt">
 </p>
</li>
</ul>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI4.png" alt=""/><br />
<h3>Does Claim exist?<br />
</h3>
</p>
<ul style="margin-left: 45pt">
<li>If yes, QA Representative notifies the department of claimed material using the Supplier Claim Letter.  Department is notified of the claim and is required to develop a response.  Department Manager investigates claim and provides a disposition back to QA Department.
</li>
<li>If No, create <strong>Internal Claim</strong> using <strong>Supplier Claim</strong> form.
</li>
</ul>
<p>
 </p>
<h2>2.  Create Internal Claim<br />
</h2>
<p style="text-align: center"><span style="font-family:Arial">Menu Path:  Claims </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Supplier </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Claim<br />
</span></p>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI5.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Supplier Claim<br />
</strong></span></p>
<p>
 </p>
<h4>Step by Step Instructions:<br />
</h4>
<p>
 </p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Click the <strong>New Claim</strong> button.<br />
</span></li>
<li><span style="font-family:Arial">A list of available suppliers is displayed.   Choose the supplier that the claim is to be written against.  Your company&#8217;s division would always be the supplier on Internal Claims.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI6.png" alt=""/><br />
<h3>Filtering on Claim Details?<br />
</h3>
</p>
<ul>
<li><span style="font-family:Arial">The user may use the following means to identify the tag(s) being claimed.  By choosing a <strong>Bill of Lading, Invoice</strong>, or <strong>Purchase order</strong> the available tags will be limited to those tags on the invoice or on the purchase order.  Any of the mentioned fields can be used to filter for limited selections. This would be accomplished by following the steps below.  If the tag number is known, the user can proceed to step 3.<br />
</span></li>
</ul>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI7.jpg" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Filter fields<br />
</strong></span></p>
<p>
 </p>
<ul>
<li><span style="font-family:Arial">Type the invoice number in the <strong><em>Invoice #</em></strong> field, or double-click to display a list of available invoices.  Choose the appropriate invoice from the list. The invoice can only be used if it has been received for the tag and processed.<br />
</span></li>
<li><span style="font-family:Arial">Double-click the <strong><em>Sup. Attention</em></strong> field within the <strong>Claim Details</strong> section, to display a list of supplier representatives.  Choose the appropriate supplier representative.<br />
</span></li>
<li>
<div><span style="font-family:Arial">Type the bill of lading number in the <strong><em>Bill of Lading</em></strong> field, or double-click to display a list of available bills of lading.  Choose the appropriate bill of lading from the list.<br />
</span></div>
<p style="margin-left: 61pt">
 </p>
</li>
</ul>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Double-click the <strong>Our Tag #</strong> field and choose from the list of values or type in the Tag number.<br />
</span></li>
<li><span style="font-family:Arial">Refer to the <strong>Material </strong>tab in the <strong>Claimed Items </strong>section. The <strong>Product, Size, Unit, Received Wt, </strong>and<strong> Pcs</strong> fields are automatically populated after the tag has been selected.  Type the claimed weight for each tag identified into the <strong>Claimed Wt.</strong> field.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI8.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Material Tab<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Click on the Notes button to display the Notes Maintenance form.<br />
</span></li>
<li><span style="font-family:Arial">Click on the <strong>View Logs</strong> button to display the <strong>States</strong> form containing a history of claim state changes. Click the <strong>Close</strong> button to close the <strong>States</strong> form.<br />
</span></li>
<li><span style="font-family:Arial">For each tag number (<strong><em>Our Tag #</em></strong>) identified as claimed, highlight the tag for which the defect is being entered.  Double-click the <em><strong>Defect</strong><br />
				</em>field and choose the defect from the list.  Multiple defects can be chosen for each tag claimed.  The reasons need to be entered individually.  For items with multiple defects, one can be chosen as the main defect by clicking the checkbox labeled <strong>Main</strong>.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI9.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Defect Field<br />
</strong></span></p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Choose the source of the claim from the drop down list in the <strong>Source</strong> field.<br />
</span></li>
<li><span style="font-family:Arial">Double-click the <em><strong>WC</strong><br />
				</em>field to display a list of available Work Centers that caused the claim if applicable.<br />
</span></li>
<li><span style="font-family:Arial">Type any internal remarks that may be of relevance the defect into the <strong>Remarks</strong> field.<br />
</span></li>
<li><span style="font-family:Arial">Choose the <strong>Smpl </strong>checkbox if a sample is available for this claim investigation.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI10.jpg" alt=""/><span style="font-family:Arial"><strong><em>The state of the claim should be adjusted as the claim investigation progresses.<br />
</em></strong></span></p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Choose the claim state for each tag identified from the drop-down list in the <strong>Item State</strong> field.  Initially, all claims are set to an item state of Pending.   The item statuses can be accepted all at once by clicking the <strong>Accept All</strong> button.  The <strong>Item States</strong> can be set to <strong>Pending</strong> by clicking the <strong>Reject All</strong> button.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI11.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Item State<br />
</strong></span></p>
<p>
 </p>
<div style="text-align: center; margin-left: 112pt">
<table style="border-collapse:collapse" border="0">
<colgroup>
<col style="width:155px"/></colgroup>
<tbody valign="top">
<tr style="height: 23px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  solid 0.5pt; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt"><strong>Item State</strong></span> </p>
</td>
</tr>
<tr style="height: 23px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">Pending</span> </p>
</td>
</tr>
<tr style="height: 24px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">Approved</span> </p>
</td>
</tr>
<tr style="height: 23px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">Denied</span> </p>
</td>
</tr>
<tr style="height: 24px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">Rejected w/Appeal</span> </p>
</td>
</tr>
<tr style="height: 24px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">Remove</span> </p>
</td>
</tr>
</tbody>
</table>
</div>
<p style="margin-left: 94pt">
 </p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI12.jpg" alt=""/><span style="font-family:Arial"><strong><em>Claimed items can be dispositioned individually with different statuses.  Individual claimed items can have multiple dispositions.  The disposition weights must equal claimed weight or less.<br />
</em></strong></span></p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Type the dispositioned weight into the <strong>Weight</strong> field (in the <strong>Item Disposition</strong> block).<br />
</span></li>
</ol>
<p style="text-align: center">
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI13.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Item Disposition<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">The <strong>Disposition</strong> and <strong><em>Inventory Disp</em></strong> should be maintained for each claimed tag if the disposition has been changed.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Details</strong> tab (in the <strong>Claimed Items</strong> block). The <strong><em>Location</em></strong>, <strong>Parent Tag #</strong>, <strong>Invoice</strong>, <strong>B/L</strong>, <strong>PO#</strong> and <strong>OP Tag #</strong> fields will be automatically populated, if the data exists.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI14.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Details tab<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Choose the party that conducted the investigations from the drop down list for the <strong>Investigator</strong> field.<br />
</span></li>
<li><span style="font-family:Arial">All other information under the other tabs will be completed automatically and are for reference only. <strong>(Material, Customer and Cost tabs)<br />
</strong></span></li>
</ol>
<h2>3.  Investigate Claim<br />
</h2>
<ul style="margin-left: 45pt">
<li>Investigate Claim; claim is investigated to determine if the claim should be pursued.
</li>
</ul>
<h4>I.  Claim is accepted by the Department?<br />
</h4>
<p>Claim response from department.  Response from the department will be received via email, phone or US Mail.
</p>
<p>
 </p>
<p>Determine if a corrective action should be issued.  Based on the type of claim, quality must determine if a CAR should be issued to the department.
</p>
<h4>II. Claim is not accepted by the Department?<strong><br />
		</strong></h4>
<p><span style="font-family:Arial">If no, Investigate Claim.  Claim is investigated to determine if the claim should be pursued.<br />
</span></p>
<h4>III. Claim is Valid?<br />
</h4>
<p>Notify department of pending claim.  Department is notified of the claim and is required to develop a response.
</p>
<p>
 </p>
<h4>IV.  Claim is not Valid?<br />
</h4>
<p>
 </p>
<p>If no, set Claim State to closed.  QA will close the claim if it is not worth pursuing.
</p>
<p>
 </p>
<h4>VI. Should CAR be issued?<br />
</h4>
<p>Based on the type of claim, Quality must determine if a CAR should be issued to the department.
</p>
<p>The status of the claim must be changed to approved to close out the activity.
</p>
<p>
 </p>
<p>If no, set <strong>Claim State</strong> to Approved.  The status of the claim must be changed to approved to close out the activity.
</p>
<p>If yes, set <strong>Claim State</strong> to Approved.  The status of the claim must be changed to approved to close out the activity.
</p>
<ul style="margin-left: 45pt">
<li>Create Internal CAR.
</li>
</ul>
<p>
 </p>
<p style="margin-left: 81pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI15.png" alt=""/><span style="font-family:Arial"> Refer to the user guide <strong>&#8220;Create-Maintain Internal CAR&#8221;<br />
</strong></span></p>
<h2>4.  Miscellaneous Claim Information<br />
</h2>
<h4>Step by Step Instructions:<br />
</h4>
<p><span style="font-size:14pt"><strong>View Total Cost<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Click on the <strong>Total Cost</strong> tab. The claim costs are displayed on this tab in view only mode.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI16.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Total Costs Tab<br />
</strong></span></p>
<p>
 </p>
<p><span style="font-size:14pt"><strong>View or enter Claim Survey information<br />
</strong></span></p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Click on the <strong>Survey Results</strong> tab.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI17.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Survey Results<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Type the person completing the survey into the <strong>Completed By</strong> field.<br />
</span></li>
<li><span style="font-family:Arial">Double-click the <strong><em>Completed Date</em></strong> field to display the SEMS calendar. Choose the date when the survey was completed.<br />
</span></li>
<li><span style="font-family:Arial">Type any notes concerning the survey into the <strong>Survey Note</strong> field.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Mill Inspection</strong> button to indicate that the claim has been inspected by the source mill. This will create an entry into the Claim Status log.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>View Claim Status</strong> tab to display the status log. This is a view only form.<br />
</span></li>
</ol>
<p><span style="font-size:16pt"><strong>View Claim button<br />
</strong></span></p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI18.jpg" alt=""/><span style="font-family:Arial"><strong><em>The View Claim button only works if there is a corresponding customer claim that has been linked to the supplier.<br />
</em></strong></span></p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Click the <strong>View Claim</strong> button to display the corresponding Customer Claim for this Supplier claim.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI19.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>View Claim<br />
</strong></span></p>
<p><span style="font-size:16pt"><strong>Copy Customer Item button<br />
</strong></span></p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI20.jpg" alt=""/><span style="font-family:Arial"><strong><em>This function is useful for copying a customer claim item to the current supplier claim.<br />
</em></strong></span></p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Click the <strong>Copy Customer Item</strong> button to display a new window. Use the right arrow from the top menu bar to scroll to the next claim until the appropriate claim is located.<br />
</span></li>
<li><span style="font-family:Arial">Highlight the appropriate tag from the list that is displayed. Click the <strong>Copy Item</strong> button to copy a tag from another claim to the current claim.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI21.jpg" alt=""/><span style="font-family:Arial"><strong><em>The tag can only be copied if the tag the user is trying to copy has not been linked to another supplier claim.<br />
</em></strong></span></p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Click the <strong>Close</strong> button to close the copy window.<br />
</span></li>
</ol>
<h2>5.  Approve Claim<br />
</h2>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI22.jpg" alt=""/><span style="font-family:Arial"><strong><em>The following applies to the claim after the material has been dispositioned and the claim approved.<br />
</em></strong></span></p>
<h4>Step by Step Instructions:<br />
</h4>
<p>
 </p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Click the <strong>Details</strong> tab (in the header area).<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1941_SEMSManageI23.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Header Details Tab<br />
</strong></span></p>
<p>
 </p>
<p><strong>If the claim is approved by the Department Manager:<br />
</strong></p>
<p>
 </p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Choose the Approved by Supplier status using the drop down menu in the <strong>Approved by Supplier</strong> field.<br />
</span></li>
<li><span style="font-family:Arial">When &#8220;YES&#8221; is chosen the Approved Date is auto populated, if the user wants to change the date then double-click in the <strong><em>Approved Date</em></strong> field to display the SEMS calendar. Choose the date on which the claim was approved by the supplier.<br />
</span></li>
<li><span style="font-family:Arial">Click the down arrow in the <strong>Status</strong> box and set <strong>Claim State</strong> to approve.<br />
</span></li>
</ol>
<p><span style="font-family:Arial"><strong>If the claim is denied by the Department Manager:<br />
</strong></span></p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Click the down arrow in the <strong>Status</strong> box and set <strong>Claim State</strong> to <strong>Denied</strong>.<br />
</span></li>
</ol>
<div style="text-align: center">
<table style="border-collapse:collapse" border="0">
<colgroup>
<col style="width:121px"/></colgroup>
<tbody valign="top">
<tr style="height: 24px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  solid 0.5pt; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p><span style="font-family:Arial; font-size:10pt"><strong>Claim State</strong></span> </p>
</td>
</tr>
<tr style="height: 23px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">Pending</span> </p>
</td>
</tr>
<tr style="height: 24px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">Approved</span> </p>
</td>
</tr>
<tr style="height: 23px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">Denied</span> </p>
</td>
</tr>
<tr style="height: 24px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">Withdrawn</span> </p>
</td>
</tr>
<tr style="height: 24px">
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">Cancelled</span> </p>
</td>
</tr>
</tbody>
</table>
</div>
<p style="margin-left: 94pt">
 </p>
<p><span style="font-family:Arial"><strong>As part of claim investigation QA Manager may decide to cancel or withdrawn the claim:</strong><br />
		</span></p>
<ol style="margin-left: 112pt">
<li><span style="font-family:Arial">Click the down arrow in the <strong>Status</strong> box and set <strong>Claim State</strong> to cancelled or withdrawn.<br />
</span></li>
</ol>
<p>
 </p>
<p>
 </p>
]]></content:encoded>
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		<slash:comments>0</slash:comments>
		</item>
		<item>
		<title>SEMS Production Demand Summary</title>
		<link>http://esteelman.com/sems-production-demand-summary/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=sems-production-demand-summary</link>
		<comments>http://esteelman.com/sems-production-demand-summary/#comments</comments>
		<pubDate>Mon, 19 Mar 2012 19:38:52 +0000</pubDate>
		<dc:creator>Daniel Brody</dc:creator>
				<category><![CDATA[Job Aid Documents]]></category>

		<guid isPermaLink="false">http://esteelman.com/?p=1132</guid>
		<description><![CDATA[Production Demand Summary     1. Production Demand Summary   The objective of this management tool is to provide a detailed order status for each step in the sales order item routing. By highlighting a step in the routing (SOI section of the screen) a complete status of that step in the routing will be [...]]]></description>
			<content:encoded><![CDATA[<p style="text-align: center"><span style="color:navy; font-family:Arial; font-size:42pt"><strong>Production Demand Summary<br />
</strong></span></p>
<p style="text-align: center">
 </p>
<p style="text-align: center"> </p>
<p>
<h2> 1.  Production Demand Summary<br />
</h2>
</p>
<p style="text-align: center">
 </p>
<p>The objective of this management tool is to provide a detailed order status for each step in the sales order item routing.  By highlighting a step in the routing (SOI section of the screen) a complete status of that step in the routing will be displayed.  The following balance to apply, balance to plan, balance to process and balance to produce.
</p>
<p>
 </p>
<p style="text-align: center">
 </p>
<p style="text-align: center"><span style="font-family:Arial">  Menu Path:  Sales </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial">  Orders </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial">  Entry<br />
</span></p>
<p>
 </p>
<h4>Step by Step Instructions:<br />
</h4>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">Query for the sales order.<br />
</span></li>
<li><span style="font-family:Arial">Click to select the Line Items tab.<br />
</span></li>
<li>
<div><span style="font-family:Arial">Highlight the line item, right click and select one of the following options:<br />
</span></div>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Prod Demand – for Sales Order<br />
</span></li>
<li><span style="font-family:Arial">Prod Demand – for Sales Order Item.<br />
</span></li>
</ol>
</li>
</ol>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1938_SEMSProduct1.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p>
 </p>
<p>The Sales Order Items block shows the information associated to the Sales Order line Item.
</p>
<p>
 </p>
<p>The SOI Releases block reflects the detail of the routing step for the highlighted sales order.  The detail information in the Work Orders block includes the production order, load ID (if on a load), transaction type, weight allocated and weight produced.
</p>
<p>
 </p>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1938_SEMSProduct2.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">Click the Close button on the main toolbar to exit.<br />
</span></li>
</ol>
<p>The Production Demand Summary tool provides a total detailed process view of the status of the sales order item.
</p>
<p>
 </p>
<p>
 </p>
]]></content:encoded>
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		</item>
		<item>
		<title>SEMS Processing Customer Claims</title>
		<link>http://esteelman.com/sems-processing-customer-claims/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=sems-processing-customer-claims</link>
		<comments>http://esteelman.com/sems-processing-customer-claims/#comments</comments>
		<pubDate>Mon, 19 Mar 2012 19:36:46 +0000</pubDate>
		<dc:creator>Daniel Brody</dc:creator>
				<category><![CDATA[Job Aid Documents]]></category>

		<guid isPermaLink="false">http://esteelman.com/?p=1128</guid>
		<description><![CDATA[  Process Customer Claims Quality Management Process Customer Claims Material Overview Your company receives notification of a customer claim via customer call, short payment on an invoice, visual observation or returned material. Information provided about the claim may be: Tag Number, BOL, quantity, claim reason, or service center, if applicable. The Inside Sales Rep, Inside [...]]]></description>
			<content:encoded><![CDATA[<p style="margin-left: 18pt">
 </p>
<h5>Process Customer Claims<br />
</h5>
<p style="text-align: center"><span style="font-family:Arial; font-size:16pt"><strong>Quality Management<br />
</strong></span></p>
<p>
<h1>Process Customer Claims Material Overview<br />
</h1>
</p>
<p>Your company receives notification of a customer claim via customer call, short payment on an invoice, visual observation or returned material.  Information provided about the claim may be: Tag Number, BOL, quantity, claim reason, or service center, if applicable.  The Inside Sales Rep, Inside Sales Rep, Sr., and In-Plant Service Rep will start a claim in pending status in SEMS, and the Quality Department will investigate the claim.  Accounting also has access to enter and approve claims to correct invoicing errors.   All decisions related to the claim after the claim has been investigated will be handled by the QA Manager, QA Engineer or QA Supervisor.
</p>
<p>
 </p>
<p>All new claims begin in pending status.  Existing pending claims will be monitored by QA personnel to ensure that claims are being processed.
</p>
<p>
 </p>
<h1>Process Customer Claims System Process<br />
</h1>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess1.png" alt=""/>
	</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess2.png" alt=""/><br />
<h3>Does Claim exist?<br />
</h3>
</p>
<p>
<h3><span style="color:green; font-size:18pt">1.<br />
<h2>Customer Claims Query: </h2>
<p></span></h3>
<h2>
		</h2>
</p>
<h4>Step by Step Instructions:<br />
</h4>
<p style="margin-left: 40pt"><span style="font-family:Arial"><br />Search for existing claims in the <strong>Customer Claims Query</strong>.  The Customer Claims Query can be filtered on many fields.<br />
</span></p>
<p style="text-align: center"><strong><span style="font-family:Arial">Menu Path:  Claims </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Customer </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Queries </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Claim<br />
</span></strong></p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess3.png" alt=""/><span style="font-family:Arial"><strong><br />
			</strong></span></p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Enter your search criteria in the <strong>Search Parameters </strong>block.  The Customer Claims Query can be filtered on any of the fields in the Search Parameters block.<br />
</span></li>
</ol>
<ul style="margin-left: 94pt">
<li><span style="font-family:Arial">Enter your <strong>Department </strong>to search for claims from your division only.<br />
</span></li>
</ul>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Click on the <strong>Find It!</strong> button, the <strong>Customer Claims</strong> that populate are for those claims that meet the Search Parameters.<br />
</span></li>
<li><span style="font-family:Arial">Or, Click the <strong>Enter </strong>icon to enter Query mode in the <strong>Customer Claims </strong>block, enter search parameter data in one or more fields to minimize your search results and click <strong>Execute. </strong><br />
			</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess4.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<ul>
<li><span style="font-family:Arial"><strong>If yes</strong>, Customer Claim does exist, Inside Sales notifies the QA Department of claimed tags.  The QA Department investigates the claim and provides a disposition back to Inside Sales.<br />
</span></li>
</ul>
<p>
 </p>
<ul>
<li><span style="font-family:Arial"><strong>If No</strong>, Customer Claim does not exist, create <strong>Customer Claim</strong>.<br />
</span></li>
</ul>
<h2>2.  Enter Basic Claim Information<br />
</h2>
<h3>Sales Department Responsibility<br />
</h3>
<p style="text-align: center">
 </p>
<p style="text-align: center"><strong>Menu Path:  Claims <span style="font-family:Wingdings">à</span> Customer <span style="font-family:Wingdings">à</span> Claim<br />
</strong></p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess5.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Customer Claims (CLMCUSTI)<br />
</strong></span></p>
<p>
 </p>
<h4>Step by Step Instructions:<br />
</h4>
<p>
 </p>
<p style="margin-left: 40pt"><span style="font-family:Arial">1.  Click the <strong>New Claim</strong> button in the upper left corner of the screen.  A new Customer Claim number will be displayed.<br />
</span></p>
<ul style="margin-left: 90pt">
<li><span style="font-family:Arial">All new claims default with the following information:  Claim ID, Created By, Date Created, Claim Type as Steel Problem, Source as Customer Call, Dept defaults to your department, Claim State as Pending, Status Code as Investigation, Claimed Qty as .00, and Pcs as 1.<br />
</span></li>
</ul>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Choose the Source of the claim from the drop down list in the <strong>Source</strong> field.<br />
</span></li>
<li><span style="font-family:Arial">Enter the <strong>SO#</strong> or <strong>SO ID</strong> or <strong>Invoice #</strong> or <strong>Cust. PO #</strong> and the other fields, such as Sold To, Bill To and or Ship To, will populate.<br />
</span></li>
<li><span style="font-family:Arial">Double-click or enter the <strong>B/L #</strong> and <strong>Invoice #,</strong> if available.<br />
</span></li>
</ol>
<h2>3. Determine Claim Type<br />
</h2>
<h3> Sales Department Responsibility<br />
</h3>
<h4>Step by Step Instructions:<br />
</h4>
<p>
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Choose the claim type from the drop down list in the <strong>Claim Type</strong> field.<br />
</span></li>
</ol>
<ul style="margin-left: 94pt">
<li>
<div>There are 3 Claim Types in the Customer Claim System:  Steel Problem, Invoice Error and Order Error.
</div>
<p>I.   <strong>Steel Problem</strong>:  packaging, shipping, structural, dimensional or cosmetic issue or discrepancy with the material that is not the result of a sales error.  For example laminations, incorrect length, bent edges, rust, or other structural or cosmetic defect or material non conformance.
</p>
<p>II.   <strong>Invoice Error</strong>:  an error that occurs during data entry or data modification on the invoice.  An invoice error occurs when the Accounting Representative who receives and approves the invoices, makes a change to an invoice that the Sales department missed, or adds a surcharge to the invoice and makes a data entry error in this process.
</p>
<p>III. <strong>Order Error</strong>:  any error that originated during the sales order creation.  For example data entry errors or incorrect value entries in quantity, price, unit of measure, part number, size, grade, etc.
</p>
<p>
 </p>
</li>
</ul>
<h4>I. Claim Type: Steel Problem<br />
</h4>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>Select <strong>Claim Type </strong>of <strong>Steel Problem</strong>
		</li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>
<div>Double click the <strong>Tag # </strong>field and select the tag number from the list.  A tag number is <span style="text-decoration:underline">required. </span>
			</div>
<p style="margin-left: 18pt">
 </p>
<p style="margin-left: 18pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess6.jpg" alt=""/><br />
				<span style="color:black; font-family:Arial"><strong><em>Data entered into the Sold To, Bill To, Ship To, SO# and SO ID fields limit the available Tag Numbers to those tags that correspond with the information entered in these fields.</em></strong></span>
			</p>
<p style="margin-left: 18pt">
 </p>
</li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess7.png" alt=""/>
	</p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Claimed Items<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 67pt">
<li>
<div><span style="font-family:Arial">The <strong>Material</strong> tab displays detailed information about the tag.  This information automatically populates when the tag number is selected. <span style="color:red"><br />
					</span></span></div>
<p style="margin-left: 4pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess8.jpg" alt=""/><span style="font-family:Arial"><br />
					<span style="color:black; font-size:11pt"><strong><em>The RTN check box will automatically check after the customer returned tags are received against the claim number.</em></strong></span><br />
					<span style="color:red"><br />
					</span></span></p>
</li>
<li><span style="font-family:Arial">Type the quantity being claimed by the customer into the <strong>Claimed Qty</strong> field.
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess9.jpg" alt=""/><span style="font-size:11pt"><strong><em>The quantity entered is based on the Unit field immediately following the Claimed Qty field.  This will generally be a weight measurement.</em></strong><br />
				</span></span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess10.png" alt=""/><span style="font-family:Arial; font-size:10pt"><strong><br />
			</strong></span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Material Tab<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Type the actual number of pieces into the <strong>Pcs</strong> field.<br />
</span></li>
</ol>
<ul style="margin-left: 94pt">
<li><span style="font-family:Arial">The default <strong>Pcs</strong> value is 1.  SEMS does not automatically calculate claimed pieces; this must be calculated and entered manually.<br />
</span></li>
</ul>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Click the <strong>Actual Prod</strong> button if additional information is required for the tag entered.<br />
</span></li>
</ol>
<ul style="margin-left: 90pt">
<li><span style="font-family:Arial">Double-click and select the new product and shape if the material has been changed at the customer.  E.g.,  coil has been cut into sheets.<br />
</span></li>
<li><span style="font-family:Arial">Enter the returned tag <strong>dimension Values</strong> and corresponding <strong>Units</strong>, if the customer returned tags have been modified from what your company initially sent to the customer.<br />
</span></li>
<li><span style="font-family:Arial">Enter the number of pieces being returned. (If the new quantity was not entered above.)<br />
</span></li>
<li><span style="font-family:Arial">Use the <strong>Comment</strong> field to type additional comments explaining the tag modifications.<br />
</span></li>
</ul>
<p><span style="font-size:16pt"><strong>Customer Claim/Customer Return Scenarios<br />
</strong></span></p>
<p>The following outlines a key scenario that occurs when your company ships product to a customer and the customer decides to return the product to your company.
</p>
<p>Product (tags) shipped to the customer are being returned to your company and:
</p>
<ol style="margin-left: 126pt">
<li><span style="font-family:Arial">The dimension(s) of the returned product (tag) are different than the product (tag) that was shipped.<br />
</span></li>
<li><span style="font-family:Arial">The shape of the returned product (tag) as well as some dimension(s) of the return product (tag) is different than the product (tag) that was shipped.<br />
</span></li>
<li><span style="font-family:Arial">A portion of the returned product (tags) has the same dimensions and shape as the shipped product (tags) and the remainder of the returned product (tags) has different dimensions and is a different shape than the shipped product (tags).<br />
</span></li>
</ol>
<p><span style="font-family:Arial">This scenario has a specific system procedure that needs to be followed to appropriately claim and receive the tags back into your company&#8217;s inventory.  The following guide outlines the steps to follow to complete this scenario in SEMS.<br />
</span></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess11.png" alt=""/><br />
<h3>Do tags returned have different dimensions than shipped tags? The shape remains the same.<br />
</h3>
</p>
<h4>Example<br />
</h4>
<div>
<table style="border-collapse:collapse" border="0">
<colgroup>
<col style="width:319px"/>
<col style="width:319px"/></colgroup>
<tbody valign="top">
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  solid 0.5pt; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Product Shipped</strong></span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  solid 0.5pt; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Product Returned</strong></span> </p>
</td>
</tr>
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">2 Pieces 13, 068.29 LBS</span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">4 Pieces 13, 068.29 LBS</span></p>
</td>
</tr>
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">1 X 96 X 240 HRP A572 / HSLAS65</span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">1 X 96 X 120 HRP A572 / HSLAS65</span> </p>
</td>
</tr>
</tbody>
</table>
</div>
<p>
 </p>
<h4>Step by Step Instructions        <br />
</h4>
<ul>
<li><span style="font-family:Arial">On the Customer Claim, Claimed Items block, enter the following information:<br />
</span></li>
</ul>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess12.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess13.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess14.png" alt=""/><span style="color:black; font-family:Arial; font-size:10pt"><br />
		</span></p>
<ul>
<li><span style="font-family:Arial">Click the Actual Prod button and change the Pieces to 4 and enter the appropriate dimensions of the steel to be returned:<br />
</span></li>
</ul>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess15.png" alt=""/><span style="color:black; font-family:Arial; font-size:10pt"><br />
		</span></p>
<p style="margin-left: 4pt">
 </p>
<p><span style="font-size:14pt"><strong>Receiving Result<br />
</strong></span></p>
<ul>
<li>
<div><span style="font-family:Arial">Upon receipt of the tags back into inventory during the customer return receipt, the tags returned will match what was entered in the &#8220;Actual Prod&#8221; screen.<br />
</span></div>
<p>
 </p>
</li>
</ul>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess16.png" alt=""/><span style="color:black; font-family:Arial; font-size:10pt"><br />
		</span></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess17.png" alt=""/><br />
<h3>Do Tags returned have different dimensions and different shape than shipped tags?<br />
</h3>
</p>
<p><span style="font-size:14pt"><strong>Example<br />
</strong></span></p>
<div>
<table style="border-collapse:collapse" border="0">
<colgroup>
<col style="width:319px"/>
<col style="width:319px"/></colgroup>
<tbody valign="top">
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  solid 0.5pt; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Product Shipped</strong></span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  solid 0.5pt; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Product Returned</strong></span></p>
</td>
</tr>
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">1 Piece 4,903 LBS</span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">20 Pieces 4,573.90 LBS</span></p>
</td>
</tr>
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">.112 x 60 PHRC A1011 / CSB</span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">.112 x 60 x 120 PHRS A1011 / CSB</span> </p>
</td>
</tr>
</tbody>
</table>
</div>
<p>
 </p>
<p style="margin-left: 72pt"><span style="font-family:Arial"><strong><em>NOTE: This example does not address scrap loss disposition.<br />
</em></strong></span></p>
<ol style="margin-left: 67pt">
<li>
<div><span style="font-family:Arial">Click on the <strong>Item</strong> tab. The <strong>Loc., </strong>Mill<strong> Serial # and OP Tag # </strong>will automatically populate, if available.<br />
</span></div>
<p style="margin-left: 4pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess18.jpg" alt=""/><span style="color:black; font-family:Arial; font-size:11pt"><strong><em>Once a tag is received against the customer claim, the Rtn Tag # field will populate with the new tag number that was assigned during the customer Return Receipt process.<br />
</em></strong></span></p>
</li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess19.png" alt=""/><span style="font-family:Arial; font-size:10pt"><strong> Item Tab<br />
</strong></span></p>
<p>
 </p>
<p style="margin-left: 76pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess20.jpg" alt=""/><span style="font-family:Arial"><br />
			<span style="color:black; font-size:11pt"><strong><em>The Investigator and Subtype Codes fields are not required fields.</em></strong></span><br />
		</span></p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">If provided by the customer, type the Damaged Material Report number into the <strong>DMR #</strong> field.  This is a free form field.<br />
</span></li>
<li>
<div><span style="font-family:Arial">Refer to the <strong>Details</strong> tab.  All of the fields displayed on the <strong>Details</strong> tab will be automatically populated, if available, when the tag is selected.    <br />
</span></div>
<p style="margin-left: 4pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess21.jpg" alt=""/><span style="font-family:Arial"><strong><em><span style="color:black; font-size:11pt">The Billto View radio button shows Customer Bill To details.  The Company View shows Customer Sold To details.</span><br />
						</em></strong></span></p>
</li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess22.png" alt=""/><span style="font-family:Arial; font-size:10pt"><strong> Details Tab<br />
</strong></span></p>
<p style="margin-left: 40pt">
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Refer to the <strong>Customer</strong> tab to view Sold To, Bill To and Ship To details.  The fields will automatically populate, if available.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess23.png" alt=""/><span style="font-family:Arial; font-size:10pt"><strong> Customer Tab<br />
</strong></span></p>
<p style="margin-left: 40pt">
 </p>
<ol style="margin-left: 67pt">
<li>
<div><span style="font-family:Arial">Refer to the <strong>Supplier</strong> tab to view Supplier details.  The fields displayed will automatically populate, if available.<br />
</span></div>
<p style="margin-left: 4pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess24.jpg" alt=""/><span style="font-family:Arial"><strong><em>The Sup Claim field will only populate if there is a related Supplier claim that corresponds to this Customer claim.<br />
</em></strong></span></p>
</li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess25.png" alt=""/><span style="font-family:Arial; font-size:10pt"><strong><br />
			</strong></span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Supplier Tab<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Click on the <strong>Costs</strong> tab. The costs of the material that were previously calculated when the material was originally shipped will be displayed.<br />
</span></li>
</ol>
<ul style="margin-left: 94pt">
<li><span style="font-family:Arial">By clicking on the <strong>Cost Details</strong> button for <strong>Material, Processing, Scrap Loss</strong> and <strong>Freight, </strong>the details that were used to determine the cost for the selected Tag# are displayed.<br />
</span></li>
</ul>
<p style="text-align: center">
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess26.png" alt=""/><span style="font-family:Arial; font-size:10pt"><strong><br />
			</strong></span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Costs Tab<br />
</strong></span></p>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess27.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Material Costs<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Click on the <strong>State</strong> tab.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess28.png" alt=""/><span style="font-family:Arial"><strong>State Tab<br />
</strong></span></p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Double-click the <strong><em>State</em><br />
				</strong>field to display a list of reasons the tag has been designated at its current <strong>State</strong>.  Select PEN to set the state to Pending.  The corresponding <strong>Reason Description </strong>will automatically populate as Pending.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess29.jpg" alt=""/><span style="color:black; font-family:Arial; font-size:11pt"><strong><em> Additional free form text may be added to the box directly below the State field to clarify the claim information.<br />
</em></strong></span></p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">The <strong>View Logs</strong> button can be used to review a log of the claim state changes the tag has undergone.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess30.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>View Logs<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">The <strong>Reps</strong> tab can be used to view the ISR and Sales Rep whose names are associated with the Sales Order in SEMS.<br />
</span></li>
<li><span style="font-family:Arial">The <strong>Note</strong> tab can be used to record any notes about the individual tag.  Such as Status or Defect information.<br />
</span></li>
<li><span style="font-family:Arial">The <strong>Other </strong>tab can be used to view the Master Order (<strong>MO Reference</strong>), Master Order item information (<strong>MO Item #</strong>) and <strong>Part #</strong>, if available.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess31.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess32.png" alt=""/><br />
<h3>Steel Problem Claim Disposition: Return or Retain<br />
</h3>
</p>
<ol style="margin-left: 48pt">
<li>
<h4>Return – Steel Problem<br />
</h4>
</li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>A) In the <strong>Item Disposition </strong>block, set the <strong>Claim Disposition </strong>to <strong>Return. </strong>
		</li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>A) Set the Inventory Disposition in the <strong><em>Inv. Disp. </em></strong>field<em><br />
			</em>to <strong>Pending.</strong>
		</li>
</ol>
<p>
 </p>
<ul style="margin-left: 94pt">
<li>Continue to step 3 below.
</li>
</ul>
<p>
 </p>
<p style="margin-left: 36pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess33.png" alt=""/>
	</p>
<p style="text-align: center"><span style="font-family:Arial"><strong>Item Disposition – Return<br />
</strong></span></p>
<ol style="margin-left: 54pt">
<li>
<h4> Retain – Steel Problem<br />
</h4>
</li>
</ol>
<p>
 </p>
<ol style="margin-left: 72pt">
<li>B) In the <strong>Item Disposition </strong>block, set the <strong>Claim Disposition </strong>to <strong>Retain. </strong>
		</li>
</ol>
<p>
 </p>
<ol style="margin-left: 72pt">
<li>B) Set the Inventory Disposition in the <strong><em>Inv. Disp. </em></strong>field to <strong>Price Adjustment. </strong>
		</li>
</ol>
<p>
 </p>
<ul style="margin-left: 90pt">
<li>Continue to step 3 below.
</li>
</ul>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess34.png" alt=""/><span style="font-family:Arial"><strong><br />
			</strong></span></p>
<p style="text-align: center"><span style="font-family:Arial"><strong>Item Disposition &#8211; Retain<br />
</strong></span></p>
<p style="margin-left: 36pt">
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Enter the weight / pieces of the accepted claimed quantity into the<strong> Qty </strong>field.<br />
</span></li>
</ol>
<p>
 </p>
<ul style="margin-left: 72pt">
<li><span style="font-family:Arial">The <strong>Actual Weight</strong> and <strong>Denied Weight / Pcs</strong> will automatically populate    .<br />
</span></li>
</ul>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>
<div>Enter the Return Location and Date in the <em><strong>Return Loc </strong>and <strong>Return Date </strong></em>fields.  If unselected, this defaults to the information included on the header on the Return Receipt.
</div>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess35.jpg" alt=""/><span style="font-family:Arial"><strong><em>Ensure accuracy of the Return Location, this data is used to generate a Pre Receipt; tags cannot be received if the receiving warehouse doesn&#8217;t match that on the pre-receipt.<br />
</em></strong></span></p>
</li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Check the <strong>Pickup </strong>checkbox if your company will pick up the material at the customers&#8217; site.<br />
</span></li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>Enter the <strong><em>Defect</em><br />
			</strong>by double clicking in the <strong>Defect </strong>field.  Standard and Class are automatically populated.
</li>
</ol>
<p>
 </p>
<p style="margin-left: 36pt">
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess36.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial"><strong>Defect section<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>Select the <strong>Defect Source </strong>by using the drop down menu.
</li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>Enter the <strong>Dept. </strong>and Work Center (<strong>WC</strong>) if applicable.
</li>
</ol>
<p>
 </p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess37.jpg" alt=""/><span style="color:black; font-family:Arial"><strong><em>If more than one Defect is entered, use the checkbox to the left of the Defect code to indicate the Primary Defect.<br />
</em></strong></span></p>
<p><strong>Proceed to Section 4.<br />
</strong></p>
<h4>II. Claim Type: Invoice Error<br />
	</h4>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Select <strong>Claim Type</strong> of <strong>Invoice Error.</strong><br />
			</span></li>
<li><span style="font-family:Arial">Double-click in the Invoice field to get a list of the appropriate invoices or enter the Customer <strong>Invoice # </strong>in the <strong>Claim Details</strong> block.<br />
</span></li>
</ol>
<p>
 </p>
<h4>III. Claim Type: Order Error<br />
</h4>
<p style="margin-left: 28pt">
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Select <strong>Claim Type</strong> of <strong>Order Error. </strong><br />
			</span></li>
<li><span style="font-family:Arial">Double-click in the SO # field (or SO ID field) to display a list of all orders.  Select the appropriate order or enter the order number (or SO ID number).<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess38.png" alt=""/><br />
<h3>Order Error and Invoice Error Claim Disposition:  Return or Retain<br />
</h3>
</p>
<ol style="margin-left: 48pt">
<li>
<h4>Return – Order Error<br />
</h4>
</li>
</ol>
<p>
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">In the Claimed Items block, enter the <strong>Tag #.<br />
</strong></span></li>
<li>
<div><span style="font-family:Arial">The <strong>Material</strong> tab displays detailed information about the tag.  This information is automatically populated when the tag number is selected. <span style="color:red"><br />
					</span></span></div>
<p style="margin-left: 4pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess39.jpg" alt=""/><span style="font-family:Arial"><br />
					<span style="color:black; font-size:11pt"><strong><em>The RTN check box will automatically check after the customer returned tags are received against the claim number.</em></strong></span><br />
					<span style="color:red"><br />
					</span></span></p>
</li>
<li><span style="font-family:Arial">Type the quantity being claimed by the customer into the <strong>Claimed Qty</strong> field.<br />
</span></li>
</ol>
<p><span style="font-family:Arial"><br /><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess40.jpg" alt=""/><span style="font-size:11pt"><strong><em>The quantity entered is based on the Unit field immediately following the Claimed Qty field.  This will generally be a weight measurement.</em></strong><br />
			</span></span></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess41.png" alt=""/>
	</p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Material Tab<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Type the actual number of pieces into the <strong>Pcs</strong> field. </p>
<p>The default <strong>Pcs</strong> value is 1.  SEMS does not automatically calculate claimed pieces; this must be calculated and entered manually.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Actual Prod</strong> button if additional information is required for the tag entered.<br />
</span></li>
</ol>
<ul style="margin-left: 90pt">
<li><span style="font-family:Arial">Double-click and select the new product and shape if the material has been changed at the customer.  E.g.,  coil has been cut into sheets.<br />
</span></li>
<li><span style="font-family:Arial">Enter the returned tag <strong>dimension Values</strong> and corresponding <strong>Units</strong>, if the customer returned tags have been modified from what your company initially sent to the customer.<br />
</span></li>
<li><span style="font-family:Arial">Enter the number of pieces being returned. (If the new quantity was not entered above.)<br />
</span></li>
<li><span style="font-family:Arial">Use the <strong>Comment</strong> field to type additional comments explaining the tag modifications.<br />
</span></li>
</ul>
<p><span style="font-size:16pt"><strong>Customer Claim/Customer Return Scenarios<br />
</strong></span></p>
<p>The following outlines a key scenario that occurs when your company ships product to a customer and the customer decides to return the product to your company.
</p>
<p>Product (tags) shipped to the customer are being returned to your company and:
</p>
<ol style="margin-left: 126pt">
<li><span style="font-family:Arial">The dimension(s) of the returned product (tag) are different than the product (tag) that was shipped.<br />
</span></li>
<li><span style="font-family:Arial">The shape of the returned product (tag) as well as some dimension(s) of the return product (tag) is different than the product (tag) that was shipped.<br />
</span></li>
<li><span style="font-family:Arial">A portion of the returned product (tags) has the same dimensions and shape as the shipped product (tags) and the remainder of the returned product (tags) has different dimensions and is a different shape than the shipped product (tags).<br />
</span></li>
</ol>
<p><span style="font-family:Arial">This scenario has a specific system procedure that needs to be followed to appropriately claim and receive the tags back into your company&#8217;s inventory.  The following guide outlines the steps to follow to complete this scenario in SEMS.<br />
</span></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess42.png" alt=""/><br />
<h3>Do tags returned have different dimensions than shipped tags? The shape remains the same.<br />
</h3>
</p>
<h4>Example<br />
</h4>
<div>
<table style="border-collapse:collapse" border="0">
<colgroup>
<col style="width:319px"/>
<col style="width:319px"/></colgroup>
<tbody valign="top">
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  solid 0.5pt; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Product Shipped</strong></span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  solid 0.5pt; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Product Returned</strong></span> </p>
</td>
</tr>
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">2 Pieces 13, 068.29 LBS</span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">4 Pieces 13, 068.29 LBS</span></p>
</td>
</tr>
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">1 X 96 X 240 HRP A572 / HSLAS65</span></p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">1 X 96 X 120 HRP A572 / HSLAS65</span> </p>
</td>
</tr>
</tbody>
</table>
</div>
<p>
 </p>
<h4>Step by Step Instructions        <br />
</h4>
<ul>
<li><span style="font-family:Arial">On the Customer Claim, Claimed Items block, enter the following information:<br />
</span></li>
</ul>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess43.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess44.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess45.png" alt=""/><span style="color:black; font-family:Arial; font-size:10pt"><br />
		</span></p>
<ul>
<li><span style="font-family:Arial">Click the Actual Prod button and change the Pieces to 4 and enter the appropriate dimensions of the steel to be returned:<br />
</span></li>
</ul>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess46.png" alt=""/><span style="color:black; font-family:Arial; font-size:10pt"><br />
		</span></p>
<p style="margin-left: 4pt">
 </p>
<p><span style="font-size:14pt"><strong>Receiving Result<br />
</strong></span></p>
<ul>
<li>
<div><span style="font-family:Arial">Upon receipt of the tags back into inventory during the customer return receipt, the tags returned will match what was entered in the &#8220;Actual Prod&#8221; screen.<br />
</span></div>
<p>
 </p>
</li>
</ul>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess47.png" alt=""/><span style="color:black; font-family:Arial; font-size:10pt"><br />
		</span></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess48.png" alt=""/><br />
<h3>Do Tags returned have different dimensions and different shape than shipped tags?<br />
</h3>
</p>
<p><span style="font-size:14pt"><strong>Example<br />
</strong></span></p>
<div>
<table style="border-collapse:collapse" border="0">
<colgroup>
<col style="width:319px"/>
<col style="width:319px"/></colgroup>
<tbody valign="top">
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  solid 0.5pt; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Product Shipped</strong></span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  solid 0.5pt; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Product Returned</strong></span> </p>
</td>
</tr>
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">1 Piece 4,903 LBS</span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">20 Pieces 4,573.90 LBS</span></p>
</td>
</tr>
<tr>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  solid 0.5pt; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">.112 x 60 PHRC A1011 / CSB</span> </p>
</td>
<td style="padding-left: 7px; padding-right: 7px; border-top:  none; border-left:  none; border-bottom:  solid 0.5pt; border-right:  solid 0.5pt">
<p style="margin-left: 7pt"><span style="font-family:Arial; font-size:10pt">.112 x 60 x 120 PHRS A1011 / CSB</span> </p>
</td>
</tr>
</tbody>
</table>
</div>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">In the <strong>Item Disposition</strong> block, set the <strong>Claim Disposition </strong>to <strong>Return.<br />
</strong></span></li>
<li><span style="font-family:Arial">Set the Inventory Disposition in the <strong><em>Inv. Disp. </em></strong>field<strong><em><br />
					</em></strong>to <strong>Pending.</strong><br />
			</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess49.png" alt=""/><span style="font-family:Arial"><strong>Item Disposition</strong><br />
		</span></p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial"> Enter the weight / pieces of the accepted claimed quantity into the<strong> Qty </strong>field.<br />
</span></li>
</ol>
<ul style="margin-left: 72pt">
<li><span style="font-family:Arial">The <strong>Actual Weight</strong> and <strong>Denied Weight / Pcs</strong> fields will automatically populate.<br />
</span></li>
</ul>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess50.jpg" alt=""/><span style="font-family:Arial; font-size:11pt"><strong><em> Qty may be based on the billing method (e.g. pieces). The Calc WT button will calculate Actual Weight based on the pieces specified.<br />
</em></strong></span></p>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>
<div>Enter the Return Location and Date in the <em><strong>Return Loc </strong>and <strong>Return Date </strong></em>fields.  If unselected, this defaults to the information included on the header on the Return Receipt.
</div>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess51.jpg" alt=""/><span style="font-family:Arial"><strong><em>Ensure accuracy of the Return Location, this data is used to generate a Pre Receipt; tags cannot be received if the receiving warehouse doesn&#8217;t match that on the pre-receipt.<br />
</em></strong></span></p>
</li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Check the <strong>Pickup </strong>checkbox if your company has agreed to pick up the material at the customers&#8217; site.<br />
</span></li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Use the <strong>scroll bar</strong> to view additional fields in the Item Disposition block and enter data as appropriate.<br />
</span></li>
</ol>
<p><strong>Proceed to Section 6.<br />
</strong></p>
<p>
 </p>
<ol style="margin-left: 48pt">
<li>
<h4>Retain – Invoice Error and Order Error<br />
</h4>
<p style="margin-left: 5pt">
 </p>
<ol>
<li>Ensure the Customer <strong>Invoice # </strong>is listed in the <strong>Claim Details</strong> block.
</li>
</ol>
<p style="margin-left: 5pt">
 </p>
<ol>
<li>Type the issue or discrepancy and correlated cost details in the <strong>Description</strong> field.  This allows free form text.
</li>
</ol>
</li>
</ol>
<p>
 </p>
<ol style="margin-left: 72pt">
<li>Type the resolution and associated cost details in the <strong>Solution</strong> field.  This allows free form text.
</li>
</ol>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess52.png" alt=""/>
	</p>
<p style="text-align: center"><strong>Claim Details<br />
</strong></p>
<p>
 </p>
<ol style="margin-left: 72pt">
<li>Click the <strong>Save </strong>icon on the main menu.
</li>
</ol>
<p>
 </p>
<p style="margin-left: 54pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess53.jpg" alt=""/><span style="color:black; font-family:Arial"><strong><em>The Claim Disposition field in the Item Disposition block will not be used</em></strong></span>.
</p>
<p style="margin-left: 54pt">
 </p>
<p><strong>Proceed to Section 6.<br />
</strong></p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess54.png" alt=""/><br />
<h3>Is a Supplier Claim Required?</h3>
</p>
<h2>4. Supplier Claim<br />
</h2>
<h3>Quality Department Responsibility<br />
</h3>
<p>
 </p>
<p>A Supplier Claim is used for Claim Type <strong>Steel Problem</strong> only.  If the material issue is attributed to a defect in the material as caused by processing or creation at the supplier enter a Supplier Claim.
</p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess55.jpg" alt=""/><span style="font-family:Arial"><strong><em>The tags must be received back from the customer before this process will function.</em></strong></span>
	</p>
<p style="margin-left: 108pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess56.png" alt=""/> Refer to the User Guide <strong>&#8220;Process Supplier Claims&#8221;<br />
</strong></p>
<p style="margin-left: 108pt">
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Select the <strong>Supplier</strong> tab for the required tag number.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess57.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Select the appropriate <strong>Supp-Claim Function</strong><br />
			</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess58.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Supp-Claim Functions<br />
</strong></span></p>
<p>
 </p>
<ul style="margin-left: 72pt">
<li><span style="font-family:Arial"><strong>New</strong> – Creates a New Supplier Claim<br />
</span></li>
<li><span style="font-family:Arial"><strong>Edit</strong> – Edit an existing Supplier Claim<br />
</span></li>
<li>
<div><span style="font-family:Arial"><strong>View</strong> – View an existing Supplier Claim<br />
</span></div>
<p style="margin-left: 36pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess59.jpg" alt=""/><span style="font-family:Arial; font-size:11pt"><strong><em>Neither</em></strong><br />
					<strong><em>Edit nor View is functional if a Supplier Claim was not previously created.<br />
</em></strong></span></p>
<p style="margin-left: 36pt">
 </p>
</li>
<li><span style="font-family:Arial"><strong>Add To</strong> – Add the selected tag to an existing Supplier Claim<br />
</span></li>
<li><span style="font-family:Arial"><strong>Remove</strong> – Remove the selected tag from an existing Supplier Claim<br />
</span></li>
</ul>
<p>
 </p>
<p style="margin-left: 36pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess60.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="margin-left: 144pt"><span style="font-family:Arial"><strong>Supplier Claims Window<br />
</strong></span></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess61.png" alt=""/><br />
<h3>Is an Internal Claim Required?<br />
</h3>
</p>
<p>
<h2>5.   Internal Claim </h2>
<h3><span style="font-size:13pt"><br />
			</span></h3>
</p>
<h3>Quality Department Responsibility<br />
</h3>
<p>
 </p>
<p>An Internal Claim would be issued if the material was modified internally and found to be non-conforming.   Use the Supplier Claim process and <strong>select the appropriate division of your company as the &#8216;supplier&#8217;.<br />
</strong></p>
<p>
 </p>
<p style="margin-left: 117pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess62.png" alt=""/><span style="font-family:Arial"> Refer to the User Guide <strong>&#8220;Manage Internal Claimed Material&#8221;</strong><br />
		</span></p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess63.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial"><strong>Supplier tab<br />
</strong></span></p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">Select the <strong>Supplier</strong> tab in the Claimed Items block for the required tag number.<br />
</span></li>
<li><span style="font-family:Arial">Select the appropriate <strong>Supp-Claim Function</strong><br />
			</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess64.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Supp-Claim Functions<br />
</strong></span></p>
<p>
 </p>
<ul style="margin-left: 72pt">
<li><span style="font-family:Arial"><strong>New</strong> – Creates a New Supplier Claim<br />
</span></li>
<li><span style="font-family:Arial"><strong>Edit</strong> – Edit an existing Supplier Claim<br />
</span></li>
<li>
<div><span style="font-family:Arial"><strong>View</strong> – View an existing Supplier Claim<br />
</span></div>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess65.jpg" alt=""/><span style="font-family:Arial; font-size:11pt"><strong><em>Neither</em></strong><br />
					<strong><em>Edit nor View is functional if a Supplier Claim was not previously created.<br />
</em></strong></span></p>
</li>
<li><span style="font-family:Arial"><strong>Add To</strong> – Add the selected tag to an existing Supplier Claim<br />
</span></li>
<li><span style="font-family:Arial"><strong>Remove</strong> – Remove the selected tag from an existing Supplier Claim<br />
</span></li>
</ul>
<p>
 </p>
<p style="margin-left: 36pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess66.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="margin-left: 144pt"><span style="font-family:Arial"><strong>Supplier Claims Window<br />
</strong></span></p>
<p>
<h2>6.   Disposition Letter </h2>
<h3><span style="font-size:13pt"><br />
			</span></h3>
</p>
<h3>Quality Department Responsibility<br />
</h3>
<h4>Step by Step Instructions:<br />
</h4>
<p style="margin-left: 3pt">
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Check the <strong>Disp.L</strong> check box and then click the <strong>Disposition Letter</strong> button to display the Claim Disposition Letter screen.  This will display a new form: <strong>Claim Disposition Letter.</strong>  This is only required if a Disposition Letter is being sent for the claimed material.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess67.jpg" alt=""/><span style="font-family:Arial; font-size:11pt"><strong><em>The disposition letter button will function only if a tag has been entered into the Tag # field in the Claimed Items Block.<br />
</em></strong></span></p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess68.png" alt=""/><span style="font-family:Arial; font-size:10pt"><strong>Disposition Letter<br />
			</strong></span></p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Double-click the <strong><em>Signing Authority</em></strong> field on the <strong>Claim Disposition Letter</strong> search for and select the name of the person to create and distribute the Disposition Letter.<br />
</span></li>
<li><span style="font-family:Arial">The <strong>Claim Dept. Phone#, </strong>if available, will default from the Signing Authority chosen.<br />
</span></li>
<li><span style="font-family:Arial">Double-click the <strong><em>Code</em></strong> field in the CC block to display a list of personnel.  Choose the individual(s) to receive the Disposition Letter from the list.<br />
</span></li>
<li><span style="font-family:Arial">Click on the <strong>Send Type</strong> field to display a drop down list of methods to send the Disposition Letter.  Choose the appropriate type.<br />
</span></li>
<li><span style="font-family:Arial">Click on the <strong>Send Format</strong> field to display a drop down list of formats in which the letter may be sent.  Choose the appropriate method.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess69.png" alt=""/><span style="font-family:Arial; font-size:11pt"><strong>Claim Disposition Letter<br />
</strong></span></p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Enter disposition comments into the <strong>Notes</strong> sections on the bottom of the screen.  This is a free form text field.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Generate</strong> button to generate the Disposition Letter.<br />
</span></li>
<li><span style="font-family:Arial">Double-click the <strong><em>Report Server</em></strong> field on the <strong>Report Parameters</strong> screen to display a list of report servers. Choose the appropriate report server.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Destination</strong> field to display a list of available distribution methods. Choose the desired distribution method.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Format</strong> field to display a list of available display formats. Choose the desired display format.<br />
</span></li>
<li><span style="font-family:Arial">Click <strong>Run Report</strong> button to create the disposition letter.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Show Reports</strong> button to display current, past, and scheduled print jobs.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Close</strong> button to return to the main Disposition Letter screen.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Send to CCs</strong> button to send the report to the listed employees in the CC block.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Exit </strong>button on the main tool bar to return to the Customer Claim Form.<br />
</span></li>
</ol>
<h2>7.  Determine Claim State<br />
</h2>
<h3>Quality Department Responsibility<br />
</h3>
<p style="margin-left: 36pt">
 </p>
<p style="margin-left: 36pt">After Sales enters the claim information, Quality will investigate the claim.  Following the investigation, Quality will determine the claim state and generate the Credit Memo.
</p>
<h4>Step by Step Instructions:<br />
</h4>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>Edit the <strong><em>Defect</em></strong> information as necessary.
</li>
</ol>
<p>
 </p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess70.jpg" alt=""/><span style="color:black; font-family:Arial"><strong><em>Defect information will be listed for Steel Problem Claim Types only.  Defect information will <span style="text-decoration:underline">not</span> be listed for Invoice Error and Order Error Claim Types.</em></strong></span>
	</p>
<p style="margin-left: 36pt">
 </p>
<ol style="margin-left: 54pt">
<li>
<div><span style="font-family:Arial">Click the <strong>Add Samples </strong>button in the <strong>Claims Item</strong> Block on the Materials tab if a sample is required for the claim.<br />
</span></div>
<p style="margin-left: 58pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess71.png" alt=""/><span style="font-family:Arial"> Refer to the User Guide <strong>&#8220;Create / Maintain Test Sample&#8221;</strong><br />
				</span></p>
</li>
</ol>
<p>
 </p>
<p style="margin-left: 36pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess72.png" alt=""/>
	</p>
<p style="margin-left: 180pt"><strong>Materials tab<br />
</strong></p>
<p style="margin-left: 180pt">
 </p>
<p style="margin-left: 36pt">
 </p>
<ol style="margin-left: 54pt">
<li>Select the <strong>Item State</strong> for each Tag # by using the drop down menu in the Claimed Items block.
</li>
</ol>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess73.png" alt=""/><span style="font-family:Arial"><strong><br />
			</strong></span></p>
<p style="text-align: center"><span style="font-family:Arial"><strong>Claimed Items<br />
</strong></span></p>
<p style="margin-left: 36pt">
 </p>
<ol style="margin-left: 54pt">
<li>Select the <strong>Claim State </strong>in the <strong>States</strong> block using the drop down menu.
</li>
</ol>
<p>
 </p>
<p style="text-align: center; margin-left: 36pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess74.png" alt=""/>
	</p>
<p style="text-align: center"><span style="font-family:Arial"><strong>States<br />
</strong></span></p>
<p>
 </p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess75.jpg" alt=""/><span style="color:black; font-family:Arial"><strong><em>The Authorization # automatically populates once the Claim State of Accepted is selected.</em></strong></span>
	</p>
<p style="margin-left: 54pt">
 </p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess76.jpg" alt=""/><span style="color:black; font-family:Arial"><strong><em>The Status Code field automatically populates dependent on which Claim State is selected.  A Claim State of Pending has a Status Code of INVESTIGATION.</em></strong></span>
	</p>
<p>
 </p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess77.jpg" alt=""/><span style="color:black; font-family:Arial"><strong><em>Click on the Logs button to view the claim state status changes and corresponding details.</em></strong></span>
	</p>
<p style="margin-left: 54pt">
 </p>
<ol style="margin-left: 54pt">
<li>
<div>Generate the <strong>Credit Memo, </strong>if required<strong>, </strong>by clicking the <strong>Generate Memo </strong>button in the Claim Details block.
</div>
<p style="margin-left: 63pt">
 </p>
<p style="margin-left: 63pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess78.png" alt=""/><span style="font-family:Arial"> Refer to the User Guide <strong>&#8220;Credit Memo&#8221;</strong><br />
				</span></p>
<p style="margin-left: 18pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess79.jpg" alt=""/><span style="color:black; font-family:Arial"><strong><em>The Claim State Accepted must be selected before the Generate Memo button is functional.</em></strong></span>
			</p>
<p style="margin-left: 9pt">
 </p>
</li>
</ol>
<h2>8.  Print Customer Claim Report<br />
</h2>
<h3>Quality Department Responsibility<br />
</h3>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>
<div><span style="font-family:Arial">On the main menu select <strong>Reports </strong></span><span style="font-family:Wingdings"><strong>à</strong></span><span style="font-family:Arial"><strong>  Print Custom Reports</strong> and print <strong>Customer Claim Report &lt;CUSTCLM_S1&gt; </strong>to print a copy of the claim.<br />
</span></div>
<p>
 </p>
<p style="margin-left: 18pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess80.jpg" alt=""/><span style="font-family:Arial"><br />
					<span style="font-size:11pt"><strong><em>If the claimed tag has been designated to return to your company, the report can be given to the driver to use for pickup and/or sent to the customer for Return Authorization.</em></strong><br />
					</span></span></p>
</li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Enter the <strong>Claim Number</strong> in the Report Parameters block.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess81.png" alt=""/>
	</p>
<p style="text-align: center"><span style="font-family:Arial"><strong>Custom Reports<br />
</strong></span></p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Click the <strong>Print Report</strong> button to create a printed version of the claim.<br />
</span></li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Select the desired <strong>Destination</strong> and <strong>Format</strong> using the drop down menus in the Report Parameter screen and click <strong>Run Report</strong>.<br />
</span></li>
</ol>
<p>
 </p>
<p style="text-align: center; margin-left: 36pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess82.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial"><strong>Report Parameters<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Click the <strong>Close</strong> button to return to the Customer Claims screen.<br />
</span></li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Click the <strong>Save</strong> button on the main toolbar.<br />
</span></li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Click the <strong>Exit </strong>button on the main toolbar.<br />
</span></li>
</ol>
<p>
 </p>
<h2>9.  Approve and Lock the Claim<br />
</h2>
<h3>Accounting Department Responsibility<br />
</h3>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>Click the <strong>View Memo</strong> button to view an existing <strong>Credit Memo</strong> or generate a new Credit Memo, if required, by clicking the <strong>Generate</strong><br />
			<strong>Memo </strong>button.
</li>
</ol>
<p>
 </p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess83.jpg" alt=""/><span style="color:black; font-family:Arial"><strong><em>The Claim State Accepted must be selected before the Generate Memo button is functional.</em></strong></span>
	</p>
<p style="margin-left: 36pt">
 </p>
<ol style="margin-left: 54pt">
<li>Review and <strong>Approve</strong> the Credit Memo by clicking the <strong>Approve </strong>button on the Credit Memo.
</li>
</ol>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess84.png" alt=""/>
	</p>
<p style="text-align: center; margin-left: 36pt"><strong>Credit Memo<br />
</strong></p>
<p style="margin-left: 36pt">
 </p>
<ol style="margin-left: 54pt">
<li>Click the <strong>Print Credit Memo </strong>button to print the customer credit memo.
</li>
</ol>
<p>
 </p>
<ol style="margin-left: 54pt">
<li>
<div><strong>Lock</strong> the Claim by clicking the <strong>LOCK </strong>button in the <strong>States</strong> block on the Customer Claim form.
</div>
<p style="margin-left: 18pt"><span style="font-family:Arial"><strong><em><br /><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess85.jpg" alt=""/>The Claim is LOCKED once the Credit Memo is Approved to prevent further changes to the claim.  If another Credit Memo is required, the user will create another Claim.<br />
</em></strong></span></p>
</li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess86.png" alt=""/>
	</p>
<p style="text-align: center; margin-left: 36pt"><strong>Customer Claim Form<br />
</strong></p>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess87.jpg" alt=""/><span style="color:black"><strong><em><span style="font-family:Arial">This form can also be accessed through the Menu Path:  <br />Claims </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Customer </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Credit Memo<br />
</span></em></strong></span></p>
<p style="margin-left: 54pt">
 </p>
<p style="margin-left: 117pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess88.png" alt=""/><span style="font-family:Arial"> Refer to the User Guide <strong>&#8220;Create Customer Credit Memo&#8221;</strong><br />
		</span></p>
<h2>10.  Create a Corrective Action Request<br />
</h2>
<h3>Quality Department Responsibility<br />
</h3>
<p>
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Click on the <strong>Create CAR</strong> button on the Customer Claims screen in the <strong>Claim Details</strong> block.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess89.jpg" alt=""/><span style="color:black"><strong><em><span style="font-family:Arial">This form can also be accessed through the Menu Path:  <br />Quality </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Corrective Actions </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> CAR Details<br />
</span></em></strong></span></p>
<p style="margin-left: 36pt">
 </p>
<p style="margin-left: 112pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess90.png" alt=""/><span style="font-family:Arial"> Refer to the User Guide <strong>&#8220;External / Internal CAR&#8221;</strong><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial">            <img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess91.png" alt=""/> Refer to the User Guide <strong>&#8220;Process Internal Claims&#8221;</strong><br />
		</span></p>
<p>
 </p>
<h2>Appendix A:  Troubleshooting<br />
</h2>
<p>The Claim Disposition in the Item Disposition block must be set to <span style="text-decoration:underline"><strong>Return</strong></span> and a <span style="text-decoration:underline">Tag Number</span> must be entered for the claim number to appear in the Receive to Inventory screen.
</p>
<p>
 </p>
<p style="text-align: justify; margin-left: 36pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1935_SEMSProcess92.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center; margin-left: 36pt"><span style="font-family:Arial; font-size:11pt"><strong>Receive to Inventory Screen</strong><br />
		</span></p>
<p>
<h2> Appendix C, D, Etc.<br />
</h2>
</p>
<h3> Return Material Pickup Slip &lt;PICKUP_SLIP&gt; Report<br />
</h3>
<p style="text-align: center"><strong><span style="font-family:Arial">Menu Path: <span style="color:black; font-size:11pt">Reports </span></span><span style="font-size:11pt"><span style="font-family:Wingdings">à</span><span style="color:black; font-family:Arial">  Print Custom Reports<br />
</span></span></strong></p>
<p>  Print the Return Material Pickup Slip Report &lt;PICKUP_SLIP&gt;
</p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Select &lt;PICKUP_SLIP&gt; report.<br />
</span></li>
<li><span style="font-family:Arial">Enter the Claim Number.<br />
</span></li>
<li><span style="font-family:Arial">Select Print Report.<br />
</span></li>
</ol>
<p>The report may be given to a truck driver prior to tag pick up. </p>
]]></content:encoded>
			<wfw:commentRss>http://esteelman.com/sems-processing-customer-claims/feed/</wfw:commentRss>
		<slash:comments>0</slash:comments>
		</item>
		<item>
		<title>SEMS Vendor Material Return</title>
		<link>http://esteelman.com/sems-vendor-material-return/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=sems-vendor-material-return</link>
		<comments>http://esteelman.com/sems-vendor-material-return/#comments</comments>
		<pubDate>Mon, 19 Mar 2012 19:29:23 +0000</pubDate>
		<dc:creator>Daniel Brody</dc:creator>
				<category><![CDATA[Job Aid Documents]]></category>

		<guid isPermaLink="false">http://esteelman.com/?p=1034</guid>
		<description><![CDATA[  Vendor Return Shipping   Vendor Return Procedure Create Vendor Return Load   Menu Path: Shipping à Inventory Transfers Inventory Transfers The Inventory Transfers screen opens. Step by Step Instructions: In the Transfer Loads block, click on a blank line in the Load ID field. Or click any Load ID field and click the insert [...]]]></description>
			<content:encoded><![CDATA[<p style="margin-left: 18pt">
 </p>
<p style="text-align: center"><span style="color:navy; font-family:Arial; font-size:42pt"><strong>Vendor Return<br />
</strong></span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:16pt"><strong>Shipping<br />
</strong></span></p>
<p style="text-align: center"> </p>
<p>
<h1>Vendor Return Procedure<br />
</h1>
</p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM1.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p>
<h2>Create Vendor Return Load<br />
</h2>
</p>
<p>
 </p>
<p style="text-align: center">Menu Path:  Shipping <span style="font-family:Wingdings">à</span> Inventory Transfers
</p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM2.png" alt=""/><span style="font-family:Arial; font-size:10pt"><strong><br />
			</strong></span></p>
<p style="text-align: center">Inventory Transfers
</p>
<p>The Inventory Transfers screen opens.
</p>
<h4>Step by Step Instructions:<br />
</h4>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">In the Transfer Loads block, click on a blank line in the <strong>Load ID</strong> field.  Or click any <strong>Load ID</strong> field and click the insert button <img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM3.png" alt=""/> on the main toolbar.<br />
</span></li>
<li><span style="font-family:Arial">Tab thru the <strong>Load ID</strong> field.<br />
</span></li>
<li><span style="font-family:Arial">In the <strong>Warehouse</strong> field, enter the proper Vendor Return warehouse, which is the department code followed by TR (ex. 01TR for Toronto).  Or double click in the Warehouse field and select  the proper Vendor Return warehouse.<br />
</span></li>
<li><span style="font-family:Arial">Double-click the <strong>Transfer Date</strong> field and choose the appropriate date from the calendar.<br />
</span></li>
<li><span style="font-family:Arial">Double-click the <strong>Carrier</strong> field and choose the appropriate carrier from the list of values.  If the carrier is not listed, use the Generic Carrier, code 00.<br />
</span></li>
<li>
<div><span style="font-family:Arial">Double-click the <strong>Method</strong> field and choose the appropriate method from the list of values.<br />
</span></div>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM4.jpg" alt=""/><span style="font-family:Arial"><strong><em>  At this point the user MUST click the Save button <img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM5.png" alt=""/>on the main toolbar to populate the Load ID field.<br />
</em></strong></span></p>
</li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM6.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM7.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><strong>Load ID<br />
</strong></p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">After clicking the <strong>Save</strong> button <img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM8.png" alt=""/> on the main toolbar, the <strong>Load ID</strong> field will be populated.<strong><br />
				</strong></span></li>
<li><span style="font-family:Arial">Refer to the <strong>Inventory Items</strong> block.<strong><br />
				</strong></span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM9.png" alt=""/><span style="font-family:Arial"><br /><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM10.png" alt=""/><strong><br />
			</strong></span></p>
<p style="text-align: center"><strong>Inventory Items<br />
		</strong></p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">Select the inventory items to transfer by clicking in the Tag field in the Inventory Items block, clicking the Enter query mode button on the main toolbar, clicking in the <strong>Supplier Claim #</strong> field and entering the supplier claim being returned<strong><br />
				</strong></span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM11.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><strong>Supplier Claim #<br />
</strong></p>
<p style="text-align: center">
 </p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 72pt">
<li><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM12.png" alt=""/><span style="font-family:Arial">Click the <strong>Execute</strong> button <img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM13.png" alt=""/>on the main toolbar to execute the query.<br /><strong><br />
				</strong></span></li>
<li><span style="font-family:Arial">All of the tags in inventory that are on the Supplier Claim display in the Inventory Items block.<strong><br />
				</strong></span></li>
</ol>
<p style="text-align: center"><span style="font-family:Arial"><br /><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM14.png" alt=""/><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial">Tags on a particular <strong>Suppler Claim #<br />
</strong></span></p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">Click on the check box next to the tag and click the Load button at the bottom of the Inventory Items block. <strong><br />
				</strong></span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM15.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><strong>Load Button</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM16.png" alt=""/><br />
		</strong></p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">Notice that the tag that was selected has been moved to the Load Items block.<strong><br />
				</strong></span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM17.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p>
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">After reviewing the Load Items, if a tag was selected that needs to be removed, click in the box next to the <strong>Tag</strong> field, and click the <strong>Unload</strong> button.<strong><br />
				</strong></span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM18.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM19.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM20.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><strong>Unload button<br />
</strong></p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">When all tag selections are complete, refer to the <strong>Transfer Loads</strong> block.</p>
<p><strong><br />
				</strong></span></li>
<li><span style="font-family:Arial">Click on the <strong>Schedule</strong> button.  After clicking the <strong>Schedule</strong> button, the <strong>Schedule</strong> button is grayed out and the <strong>Unschedule</strong> and <strong>Ship</strong> buttons are now available.<strong><br />
				</strong></span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM21.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM22.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><strong>Schedule button<br />
</strong></p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">To unscheduled the load, click the Unschedule button.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM23.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM24.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><strong>Unschedule button<br />
</strong></p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">To ship the load, click the <strong>Ship</strong> button.<br />
</span></li>
<li><span style="font-family:Arial">The <strong>Status</strong> field in the <strong>Transfer Loads </strong>block changes with every step.  This field starts as <strong>Not Scheduled</strong>.  After pressing the <strong>Schedule</strong> button it changes to <strong>Scheduled</strong>.  After pressing the <strong>Ship</strong> button it changes to <strong>Shipped</strong>.
<p>			</span></li>
<li><span style="font-family:Arial">To return the material to the vendor, click the <strong>Update Location</strong> button.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM25.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM26.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><strong>Update Location button<br />
</strong></p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">The system displays the following message.  Click the <strong>Yes</strong> button to return the material to the vendor.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM27.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p>
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">The material is removed from inventory.<br />
</span></li>
</ol>
<h2>2.  Print Supplier Claim Report Style 1 and Transfer Bill of Lading<br />
</h2>
<p>These reports are printed for the shop floor to get the material ready for shipment prior to the carrier coming in. The Supplier Claim Report should be printed by the Quality Department and given to the shipping department to prepare the load for shipment.  The Transfer Bill of Lading is printed and given to the carrier picking up the material.
</p>
<p>
 </p>
<p style="text-align: center"><span style="font-family:Arial">Menu Path:  Reports </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial">  Print Custom Reports<br />
</span></p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM28.png" alt=""/>
	</p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">Enter the <strong>Claim Number</strong> and click <strong>Print Report</strong> button.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM29.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">Select the Destination – <strong>Screen or Printer</strong><br />
			</span></li>
<li><span style="font-family:Arial">Click the <strong>Run Report</strong> button.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM30.png" alt=""/>
	</p>
<p>
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">In the <strong>Inventory Transfers</strong> screen click <strong>Reports</strong> button.<br />
</span></li>
</ol>
<p style="text-align: center"><span style="font-family:Arial">Menu Path:  Shipping </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Inventory Transfers<br />
</span></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM31.png" alt=""/>
	</p>
<p>
 </p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">The <strong>Transfer Reports</strong> screen opens click the <strong>Print Report</strong> button.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM32.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">Select the Destination – <strong>Screen or Printer</strong><br />
			</span></li>
<li><span style="font-family:Arial">Click the <strong>Run Report</strong> button.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1928_SEMSVendorM33.png" alt=""/>
	</p>
]]></content:encoded>
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		<slash:comments>0</slash:comments>
		</item>
		<item>
		<title>SEMS Perform 3-Way Match – Outbound Freight bills</title>
		<link>http://esteelman.com/perform-3-way-match-outbound-freight-bills/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=perform-3-way-match-outbound-freight-bills</link>
		<comments>http://esteelman.com/perform-3-way-match-outbound-freight-bills/#comments</comments>
		<pubDate>Mon, 19 Mar 2012 19:24:08 +0000</pubDate>
		<dc:creator>Daniel Brody</dc:creator>
				<category><![CDATA[Job Aid Documents]]></category>

		<guid isPermaLink="false">http://esteelman.com/?p=987</guid>
		<description><![CDATA[Perform 3-Way Match – Outbound Freight bills Vendor Invoicing Processing     Perform 3-Way Match &#8211; Outbound Freight Bills Overview A 3-way match in Accounts Payable occurs when the invoice from the vendor is matched against the shipping documents before it is posted. For an invoice to be paid, a three-way match process comparing the [...]]]></description>
			<content:encoded><![CDATA[<h5>Perform 3-Way Match – Outbound Freight bills<br />
</h5>
<p style="text-align: center"><span style="font-family:Arial; font-size:16pt"><strong>Vendor Invoicing Processing<br />
</strong></span></p>
<p> </p>
<p>
 </p>
<h1>Perform 3-Way Match &#8211; Outbound Freight Bills Overview<br />
</h1>
<p>A 3-way match in Accounts Payable occurs when the invoice from the vendor is matched against the shipping documents before it is posted.
</p>
<p>For an invoice to be paid, a three-way match process comparing the invoice and the shipping information must be successfully performed.
</p>
<p>All invoices received relating to a purchase order must be sent to accounts payable for payment. The invoice is entered into SEMS and matched to the outbound freight. If the three-way match agrees, the invoice will be approved and paid according to payment terms.<br />
<h1>Perform 3-Way Match – Outbound Freight Bills</h1>
<h1>System Procedure</h1>
<h1>
		</h1>
</p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform1.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<h2>1.  Create Freight Invoice<br />
</h2>
<p>
 </p>
<p style="text-align: center"><span style="font-family:Arial">Menu Path:  Shipping </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial">  Freight Invoice<br />
</span></p>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform2.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Freight Invoice<br />
</strong></span></p>
<p>
 </p>
<p>The <strong>Freight Invoice</strong> screen opens to the newest saved Freight Invoice.
</p>
<h4>Step by Step Instructions:<br />
</h4>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Click the <strong>Insert </strong>button from the main toolbar to begin a new Freight Invoice 3-Way Match.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Invoice#</strong> field and type the identifying number of the invoice that the vendor has sent.<br />
</span></li>
<li><span style="font-family:Arial">Double-click the <strong><em>Carrier</em><br />
				</strong>field, to display a list of values.  Choose the appropriate vendor from the list of values.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Save</strong> button from the main toolbar to populate all default values.<br />
</span></li>
</ol>
<h2>2.  Enter Invoice Information<br />
</h2>
<h4>Step by Step Instructions:<br />
</h4>
<p>
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Type the vendor invoice total amount due in the <strong>Total Amount</strong> field.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform3.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial"><strong>Total Amount<br />
</strong></span></p>
<p style="margin-left: 72pt">
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Double-click the <strong><em>Ship Load ID</em></strong> field, within the <strong>Shipment Load </strong>section, to display a list of values.  Choose the applicable load number.<br />
</span></li>
<li><span style="font-family:Arial">Move to the next available <strong><em>Ship Load ID</em></strong> field and repeat, as necessary.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Populate Items</strong> button to populate invoice details into the <strong>Freight Invoice</strong> screen.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform4.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Summary Tab<br />
</strong></span></p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform5.jpg" alt=""/><span style="font-family:Arial"><strong><em>The Summary tab provides a display-only view of invoice details.<br />
</em></strong></span></p>
<p>
 </p>
<h2>3.  Verify and Adjust Details<br />
</h2>
<h4>Step by Step Instructions:<br />
</h4>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Click the <strong>Details</strong> tab.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform6.jpg" alt=""/><span style="font-family:Arial; font-size:11pt"><strong><em>The Charges/Surcharges Block may contain multiple lines if the Shipment separates the base freight charge from the freight surcharge.<br />
</em></strong></span></p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform7.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Details Tab<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">The <strong>Invc/Shipm. Wgt</strong>, <strong>Invc/Shipm. Rate</strong> and <strong>Invc/Shipm. Cost</strong> fields will display default values equal to the shipment values (pulled from entries at time of shipment on the <strong>Shipping Schedule Maintenance</strong> screen).<br />
</span></li>
<li><span style="font-family:Arial">Verify that the defaulted 3-way match invoice values match those on the vendor&#8217;s invoice.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform8.png" alt=""/><br />
<h3>If the 3-way match invoice values match the values on the vendor&#8217;s invoice?<br />
</h3>
</p>
<ul>
<li><span style="font-family:Arial">Click the <strong>Populate Approved Values</strong> drop-down arrow and choose to &#8220;Populate All Tags from Invoice.&#8221;<br />
</span></li>
</ul>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform9.png" alt=""/><br />
<h3>If the 3-way match invoice values do NOT match the values on the vendor&#8217;s invoice?<br />
</h3>
</p>
<p>
 </p>
<ul>
<li><span style="font-family:Arial">In the <strong>Items</strong> box, click in <strong>Invc/Shipm. Wgt, Invc/Shipm. Rate</strong> or <strong>Invc/Shipm. Cost</strong> field(s) and enter the corrected vendor invoice amounts in the appropriate field(s).<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Populate Approved Values</strong> drop-down arrow and choose to &#8220;Populate All Tags from Invoice.&#8221;<br />
</span></li>
</ul>
<p>
 </p>
<ol style="margin-left: 67pt">
<li>
<div><span style="font-family:Arial">Repeat steps for each line in the <strong>Charges/Surcharges</strong> block.<br />
</span></div>
<p style="margin-left: 4pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform10.jpg" alt=""/><span style="font-family:Arial"><strong><em>The BOL Taxes tab will not be used.<br />
</em></strong></span></p>
</li>
</ol>
<h2>4.  Approve and Close Invoice<br />
</h2>
<h4>Step by Step Instructions:<br />
</h4>
<p>
 </p>
<ol style="margin-left: 67pt">
<li><span style="font-family:Arial">Click the <strong>Approve</strong> button.<br />
</span></li>
<li>
<div><span style="font-family:Arial">Click the <strong>Exit</strong> button on the main toolbar to close the invoice.<br />
</span></div>
<p style="margin-left: 4pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1923_SEMSPerform11.jpg" alt=""/><span style="font-family:Arial"><strong><em>The Invoice Difference field must be zero in order to Approve</em></strong>.  <strong><em>The assumption is that the total amount of the invoice is going to be paid.  If the fields are not zero, then the Total Amt on the header screen has to be adjusted.<br />
</em></strong></span></p>
</li>
</ol>
]]></content:encoded>
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		<slash:comments>0</slash:comments>
		</item>
		<item>
		<title>SEMS Scrap Material and Quality Management</title>
		<link>http://esteelman.com/sems-scrap-material-and-quality-management/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=sems-scrap-material-and-quality-management</link>
		<comments>http://esteelman.com/sems-scrap-material-and-quality-management/#comments</comments>
		<pubDate>Mon, 19 Mar 2012 19:20:52 +0000</pubDate>
		<dc:creator>Daniel Brody</dc:creator>
				<category><![CDATA[Job Aid Documents]]></category>

		<guid isPermaLink="false">http://esteelman.com/?p=974</guid>
		<description><![CDATA[Scrap Material Quality Management       Scrap Material Overview The scrapping of material is determined by QA and General Management of the division based upon several factors including age, intended use and ability to sell to another customer.   The SEMS process that is used to &#8220;Scrap&#8221; material is simply the process. This entails [...]]]></description>
			<content:encoded><![CDATA[<h5>Scrap Material<br />
</h5>
<p style="text-align: center"><span style="font-family:Arial; font-size:16pt"><strong>Quality Management<br />
</strong></span></p>
<p style="text-align: center">
 </p>
<p style="text-align: center"> </p>
<p>
 </p>
<h1>Scrap Material Overview<br />
</h1>
<p>The scrapping of material is determined by QA and General Management of the division based upon several factors including age, intended use and ability to sell to another customer.
</p>
<p>
 </p>
<p>The SEMS process that is used to &#8220;Scrap&#8221; material is simply the process.  This entails reducing the cost on the system to zero and the notification to the warehouse personnel to physically place the material in a &#8220;scrap&#8221; location such as a hopper, or designated physical inventory location.
</p>
<p>
 </p>
<p>Material would be reviewed as a result of the claim or age and determined to be scrapped.
</p>
<ul style="margin-left: 64pt">
<li><span style="font-family:Arial">The material is reviewed to determine if the material can be used for another order. If not, the material must be scrapped.<br />
</span></li>
</ul>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Materials which are not usable and cannot be returned to the vendor, reworked, or repaired are scrapped.<br />
</span></li>
</ol>
<ul style="margin-left: 64pt">
<li><span style="font-family:Arial">Scrapped materials are identified in such a manner to prevent unplanned use and are retained in a impound area until disposal.<br />
</span></li>
</ul>
<p>
 </p>
<p>The following guide reviews the process to follow to Scrap Material.
</p>
<h1>Scrap Material System Procedure<br />
</h1>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa1.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p>
<h2>Determination if the material is writeoff or downcost.<br />
</h2>
</p>
<p>
 </p>
<p>The following will be reviewed by the QA Manager, QA Supervisor or the General Manager.
</p>
<p>
 </p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Inventory Aging Report<br />
</span></li>
<li><span style="font-family:Arial">Review Steel Inventory Item Details<br />
</span></li>
<li><span style="font-family:Arial">Review Customer Claims<br />
</span></li>
<li><span style="font-family:Arial">Review Mill Heat Analysis<br />
</span></li>
<li><span style="font-family:Arial">Review Standards within a Standardization System<br />
</span></li>
<li><span style="font-family:Arial">Review of Internal Claims and Vendor Claims<br />
</span></li>
</ol>
<h4>Step by Step Instructions:<br />
</h4>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa2.png" alt=""/><br />
<h3>No, the material is not scrapped in the system?<br />
</h3>
</p>
<p>If no, material is to be Downcosted.  Refer to Downcost Material.
</p>
<p>
 </p>
<p style="margin-left: 81pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa3.png" alt=""/><span style="font-family:Arial"> Refer to the user guide <strong>&#8220;Downcost Material&#8221;<br />
</strong></span></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa4.png" alt=""/><br />
<h3>Yes, the material is to be scrapped in the system?<br />
</h3>
</p>
<p>
 </p>
<p>If yes, determine if the material is allocated to an order.
</p>
<p>The assumption is that these actions are being taken when there is no recourse with the mill.  The problem was created by Olympic.
</p>
<ul style="margin-left: 64pt">
<li><span style="font-family:Arial"><strong>The QA Manager, QA Supervisor or QA Engineer will remove allocations from the tag(s).<br />
</strong></span></li>
</ul>
<p>
 </p>
<h2>2.  Deallocate the Material<br />
</h2>
<p>If material is deemed as scrap, any reservations should be removed to allow the order to be replenished by Production Planning.
</p>
<h4>Step by Step Instructions:<br />
</h4>
<p>
 </p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Remove stock allocation.<br />
</span></li>
</ol>
<p style="text-align: center"><span style="font-family:Arial">Menu Path:  Warehouse </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial">  Inventory </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial">  Steel </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial">  Inventory Item Details<br />
</span></p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa5.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Steel Inventory Item Details<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Click the <strong>Enter</strong> button on the main toolbar to enter query mode.<br />
</span></li>
<li><span style="font-family:Arial">Click in the <strong>Tag #</strong> field and type in the tag number.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Execute</strong> button on the main toolbar to populate the fields.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>View Allocation</strong> button to view allocations on the selected tag.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa6.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Inventory Item Reservations<br />
</strong></span></p>
<p>
 </p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Right mouse click on the <strong>Tag Number</strong> and choose <strong>Tag Reservation Entry</strong>.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa7.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Tag Reservation Entry<br />
</strong></span></p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Click the <strong>Dealloc</strong> button.<br />
</span></li>
<li><span style="font-family:Arial">The following message will appear.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa8.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Click <strong>Yes</strong> to deallocate the material.<br />
</span></li>
</ol>
<p>
 </p>
<p style="margin-left: 244pt"><span style="font-family:Arial"><strong>OR<br />
</strong></span></p>
<p style="margin-left: 244pt">
 </p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Right click on the Tag number and select <strong>Tag Reservation Entry</strong> from the menu list.<br />
</span></li>
</ol>
<p>
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa9.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p style="text-align: center">
 </p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">The <strong>TAG Reservation Entry</strong> screen opens, follow steps 7 thru 9 above.<br />
</span></li>
<li><span style="font-family:Arial">Query each tag number to be processed and follow steps 7 thru 11 above.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa10.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<p>
 </p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">After the tag has been <strong>Deallocated </strong>continue to scrap the material.<br />
</span></li>
</ol>
<h2>3.  Writeoff the Material<br />
</h2>
<h4>Step by Step Instructions:<br />
</h4>
<p style="margin-left: 36pt">
 </p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Click <strong>Enter</strong> on the main tool bar to enter Query mode.<br />
</span></li>
<li><span style="font-family:Arial">Enter tag number into the <strong>Tag #</strong> field.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa11.png" alt=""/><span style="font-family:Arial"><br />
		</span></p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Click the <strong>eXecute </strong>button on the main tool bar.<br />
</span></li>
<li><span style="font-family:Arial">Click the <strong>Write off</strong> button on the Inventory Items Details screen.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa12.jpg" alt=""/><span style="font-family:Arial"><strong><em>Ignore the following on the Writeoff Reason screen:   Scrap? Y/N, Department and Scrap Code.   These are not in use at this time by Olympic Steel.<br />
</em></strong></span></p>
<p style="margin-left: 108pt">
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa13.png" alt=""/><span style="color:red; font-family:Arial"><br />
		</span></p>
<p>
 </p>
<p>
 </p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Double-click the Reason Code and select INVWRITEOFF or INVWRITEOFF1.<br />
</span></li>
<li><span style="font-family:Arial">Click the Process button.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa14.jpg" alt=""/><span style="font-family:Arial"><strong><em>Financial Transactions are created when the &#8220;Process&#8221; button is pressed.<br />
</em></strong></span></p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">The following message will appear after clicking the <strong>Process</strong> button.<br />
</span></li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa15.png" alt=""/><span style="color:red; font-family:Arial"><br />
		</span></p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Deletion Warning<br />
</strong></span></p>
<ol style="margin-left: 76pt">
<li><span style="font-family:Arial">Click the <strong>OK </strong>button.<br />
</span></li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa16.jpg" alt=""/><strong><em><span style="font-family:Arial"> The tag will disappear from view but may still be accessed through Warehouse </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial">  Inventory </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Steel </span><span style="font-family:Wingdings">à</span><span style="font-family:Arial"> Tag History.<br />
</span></em></strong></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa17.png" alt=""/><br />
<h3>If the tag is being scrapped and there is scrap recovery.<br />
</h3>
</p>
<ul>
<li><span style="font-family:Arial">Choose Reason Code INVWRITEOFF.<br />
</span></li>
<li><span style="font-family:Arial">Set the Scrap? radio button to No.<br />
</span></li>
</ul>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1920_SEMSScrapMa18.png" alt=""/><br />
<h3>If the tag is being scrapped and there is NO scrap recovery.<br />
</h3>
</p>
<ul style="margin-left: 54pt">
<li>Choose Reason Code INVWRITEOFF1.
</li>
<li>Set the Scrap? radio button to Yes.
</li>
<li>The Department will auto populate.
</li>
<li>Double-click in the Scrap Code field and select the appropriate scrap code.
</li>
</ul>
<h2>Appendix B:  Key Terminology<br />
</h2>
<p>Write off
</p>
<p>Scrap Code
</p>
<p>Reason Code
</p>
<h2>
	</h2>
]]></content:encoded>
			<wfw:commentRss>http://esteelman.com/sems-scrap-material-and-quality-management/feed/</wfw:commentRss>
		<slash:comments>0</slash:comments>
		</item>
		<item>
		<title>SEMS Cutting Plan Instructions</title>
		<link>http://esteelman.com/sems-cutting-plan-instructions/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=sems-cutting-plan-instructions</link>
		<comments>http://esteelman.com/sems-cutting-plan-instructions/#comments</comments>
		<pubDate>Mon, 19 Mar 2012 19:15:19 +0000</pubDate>
		<dc:creator>Daniel Brody</dc:creator>
				<category><![CDATA[Job Aid Documents]]></category>

		<guid isPermaLink="false">http://esteelman.com/?p=911</guid>
		<description><![CDATA[Cutting Plan Instructions Production order     573   Sales order items linked to the production order 573:         sales order     1214         Items        3, 4, 5, 6, 7, 8, 9   Required output    Line    Size        Pieces        Weight             3    6x130x300    15             4    6x110x300    61             5    6x90x300    137             6    6x110x250    111             7    6x90x250    1531             8    6x70x250    72             9    6x60x250    17   Allocated plates        5.8x1995x4711             5.75x1500x4634     Instructions:   The production order 573 is using process ??-CTL. This is wrong. [...]]]></description>
			<content:encoded><![CDATA[<h1>Cutting Plan Instructions<span style="text-decoration:underline"><br />
		</span></h1>
<p><span style="text-decoration:underline"><strong>Production order     573<br />
</strong></span></p>
<p>
 </p>
<p>Sales order items linked to the production order 573:    
</p>
<p>    sales order     1214    
</p>
<p>    Items        3, 4, 5, 6, 7, 8, 9
</p>
<p>
 </p>
<p>Required output    Line    Size        Pieces        Weight
</p>
<p>            3    6x130x300    15
</p>
<p>            4    6x110x300    61
</p>
<p>            5    6x90x300    137
</p>
<p>            6    6x110x250    111
</p>
<p>            7    6x90x250    1531
</p>
<p>            8    6x70x250    72
</p>
<p>            9    6x60x250    17
</p>
<p>
 </p>
<p>Allocated plates        5.8x1995x4711
</p>
<p>            5.75x1500x4634
</p>
<p>
 </p>
<p>
 </p>
<p><span style="text-decoration:underline"><strong>Instructions:<br />
</strong></span></p>
<p>
 </p>
<p>The production order 573 is using process <span style="font-family:MS Gothic">??</span>-CTL.
</p>
<p>This is wrong.
</p>
<p>
 </p>
<p>You have to create a new process CUT
</p>
<p>
 </p>
<p><strong>Process code screen<br />
</strong></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting110.png" alt=""/>
	</p>
<p>
 </p>
<p>Create new process code
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting210.png" alt=""/>
	</p>
<p>
 </p>
<p>Process Options tab
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting310.png" alt=""/>
	</p>
<p>
 </p>
<p>Work Centers tab
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting43.png" alt=""/>
	</p>
<p>
 </p>
<p>Transformations tab
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting51.png" alt=""/>
	</p>
<p>
 </p>
<p><strong>Product definitions screen<br />
</strong></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting61.png" alt=""/>
	</p>
<p>
 </p>
<p>Query the HRSC product code
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting71.png" alt=""/>
	</p>
<p>
 </p>
<p>Source products tab
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting81.png" alt=""/>
	</p>
<p>
 </p>
<p><strong>Sales Order &#8211; Work Instructions<br />
</strong></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting91.png" alt=""/>
	</p>
<p>The step # 10 has to be<span style="font-family:MS Gothic">??</span>-CUT
</p>
<p>
 </p>
<p><strong>Work Order<br />
</strong></p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting101.png" alt=""/>
	</p>
<p>The step # 10 has to be<span style="font-family:MS Gothic">??</span>-CUT
</p>
<p>
 </p>
<p>These are the sales order lines that will be combined into 1 production order and should be all cut from 1 allocated plate (sheet).
</p>
<p>
 </p>
<p>Required output    Line    Size        Pieces        Weight
</p>
<p>            3    6x130x300    15        28    kg
</p>
<p>            4    6x110x300    61        95    kg
</p>
<p>            5    6x90x300    137        174    kg
</p>
<p>            6    6x110x250    111        144    kg
</p>
<p>            7    6x90x250    1531        1622    kg
</p>
<p>            8    6x70x250    72        59    kg
</p>
<p>            9    6x60x250    17        12    kg
</p>
<p>
 </p>
<p>                        Total        2134    kg
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting111.png" alt=""/>
	</p>
<p>
 </p>
<p>The total weight of 2134 kg can be cut from one plate.
</p>
<p>
 </p>
<p>
 </p>
<p>The cutting plan can be done in several different ways.
</p>
<p>
 </p>
<p><span style="text-decoration:underline"><strong>1) It can be done as an actual layout showing how to really cut the plate:<br />
</strong></span></p>
<p>
 </p>
<p>    Here is an example:
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting121.png" alt=""/>
	</p>
<p>
 </p>
<p>- this cutting plan shows the real layout and plan how to cut the plate
</p>
<p>- it will be complicated to define this as the corresponding &#8220;positions&#8221; and &#8220;sequences&#8221; in the Steelman cutting plan.
</p>
<p>
 </p>
<p>The production order 573 can be planned like this but it would be too complicated and it is not necessary.
</p>
<p>
 </p>
<p><span style="text-decoration:underline"><strong>2) It can be done as a list of requirements. The actual layout of the cuts will be provided as some other documentation outside the Steelman system.<br />
</strong></span></p>
<p>
 </p>
<p>- decide what can be cut from the allocated plate
</p>
<p>- create one line in the cutting plan for each sales order item
</p>
<p>
 </p>
<p>In this example I will use plates 6x2000x6000
</p>
<p>Each plate is 565.20 KG and 4 the weight of 4 plates is 2260.80 KG
</p>
<p>
 </p>
<p>Here are the required cut pieces:
</p>
<p>
 </p>
<p>Required output    Line    Size        Pieces        Weight
</p>
<p>            3    6x130x300    15        28    kg
</p>
<p>            4    6x110x300    61        95    kg
</p>
<p>            5    6x90x300    137        174    kg
</p>
<p>            6    6x110x250    111        144    kg
</p>
<p>            7    6x90x250    1531        1622    kg
</p>
<p>            8    6x70x250    72        59    kg
</p>
<p>            9    6x60x250    17        12    kg
</p>
<p>
 </p>
<p>                        Total        2134    kg
</p>
<p>The lines 3, 4, 5, 6, 8, 9 can all be cut from 1 plate.
</p>
<p>The total weight of these items is 512 KG. The weight of one plate is 565 KG
</p>
<p>
 </p>
<p>In the cutting plan we can ignore the dimensions and only consider the weight.
</p>
<p>This is how the cutting plan can be created:
</p>
<p>
 </p>
<p>Create a production order for process<span style="font-family:MS Gothic">??</span>-CUT
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting131.png" alt=""/>
	</p>
<p>
 </p>
<p>Add the sales order line items to the production order
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting141.png" alt=""/>
	</p>
<p>
 </p>
<p>Allocate the plates that you want to use for cutting
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting151.png" alt=""/>
	</p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>Go to the Cutting Plan and press the Populate button
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting161.png" alt=""/>
	</p>
<p>
 </p>
<p>The required lines are now populated in the Needs block
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting171.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting181.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting191.png" alt=""/>
	</p>
<p>
 </p>
<p>At this moment the applied Pcs and Weight is 0 (zero)
</p>
<p>
 </p>
<p>In the Cut Lines create one line for each Need line.
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting201.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting211.png" alt=""/>
	</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting221.png" alt=""/>
	</p>
<p>                        What is important is the total WEIGHT.
</p>
<p>
 </p>
<p>Do not worry about the total LENGTH. It is the total length of ALL PIECES. If you do not want to create a plan that shows how exactly to cut the plate, this total length can be longer that the length of the plate.
</p>
<p>
 </p>
<p>The total weight of all the pieces in all the lines is 511.72 KG.
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting231.png" alt=""/>
	</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting241.png" alt=""/>
	</p>
<p>
 </p>
<p>
 </p>
<p>            
</p>
<p>The line 7 can be cut from the remaining three plates:
</p>
<p>
 </p>
<p>7    6x90x250    1531        1622    kg
</p>
<p>
 </p>
<p>Select the second plate in the Reserved Production Tags block
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting251.png" alt=""/>
	</p>
<p>
 </p>
<p>Define all the pieces that can be cut from one plate as 1 line
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting261.png" alt=""/>
	</p>
<p>
 </p>
<p>The bundles and pieces in each bundle can be specified in during production recording
</p>
<p>
 </p>
<p>Use the plates 3 (26648 in this example) and 4 (26650 in this example) to create the cut lines for the remaining 1021 pieces.
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting271.png" alt=""/>Confirm the cutting plan by pressing the Validate button
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting281.png" alt=""/>
	</p>
<p>
 </p>
<p>
 </p>
<p>Production recording
</p>
<p>
 </p>
<p>Start the mater tag
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting291.png" alt=""/><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting301.png" alt=""/>
	</p>
<p>
 </p>
<p>
 </p>
<p>The Cutting plan section is displaying the requirements defined in the cutting plan screen
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting311.png" alt=""/>
	</p>
<p>
 </p>
<p>You can use each line to create one or more bundles.
</p>
<p>
 </p>
<p>Example with line 3.
</p>
<p>
 </p>
<p>Total required pieces for line 3 is 137 pieces
</p>
<p>
 </p>
<p>We can create one bundle of 137 pieces
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting321.png" alt=""/>
	</p>
<p>
 </p>
<p>In this case the you can see that we created 1 (one ) bundle from the line 3
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting331.png" alt=""/>
	</p>
<p>
 </p>
<p>Or we can press the WIP button 3 times and create three bundles
</p>
<p>
 </p>
<p>After pressing the WIP the first time change the pieces to 50
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting341.png" alt=""/>
	</p>
<p>
 </p>
<p>Right-click on the Weight field and press &#8220;Recalculate By Pieces&#8221;
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting351.png" alt=""/>
	</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting361.png" alt=""/>
	</p>
<p>
 </p>
<p>The Weight is now calculated for 50 pieces
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting371.png" alt=""/>
	</p>
<p>
 </p>
<p>Press the WIP button again and create the other bundles for line 3
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting381.png" alt=""/>
	</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting391.png" alt=""/>
	</p>
<p>
 </p>
<p>Create the required bundles
</p>
<p>
 </p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting401.png" alt=""/>
	</p>
<p>
 </p>
<p>You can see that there are 3 (three) bundles created from the line 3
</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting411.png" alt=""/>
	</p>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1914_SEMSCutting421.png" alt=""/>
	</p>
<p>
 </p>
<p>After creating all the required items continue normally, post the WIP items and complete the production order.
</p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
<p>
 </p>
]]></content:encoded>
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		<slash:comments>0</slash:comments>
		</item>
		<item>
		<title>Oracle Forms and Reports 11g</title>
		<link>http://esteelman.com/oracle-forms-and-reports-11g/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=oracle-forms-and-reports-11g</link>
		<comments>http://esteelman.com/oracle-forms-and-reports-11g/#comments</comments>
		<pubDate>Mon, 19 Mar 2012 19:06:16 +0000</pubDate>
		<dc:creator>Daniel Brody</dc:creator>
				<category><![CDATA[Technology]]></category>

		<guid isPermaLink="false">http://esteelman.com/?p=865</guid>
		<description><![CDATA[Oracle Forms Services 11g Oracle Forms, a component of Oracle Fusion Middleware, is Oracle&#8217;s long-established technology to design and build enterprise applications quickly and efficiently. Oracle remains committed to the development of this technology, and to the ongoing release as a component of the Oracle platform. This continuing commitment to Forms technology enables you to [...]]]></description>
			<content:encoded><![CDATA[<div>
<table style="border-collapse:collapse" border="0">
<colgroup>
<col style="width:227px"/>
<col style="width:406px"/></colgroup>
<tbody valign="top">
<tr>
<td>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1906_OracleForms1.gif" alt=""/></p>
</td>
<td>
<h1>Oracle Forms Services 11<em>g</em><br />
							</h1>
</p>
<p><span style="color:black; font-size:9pt"><span style="font-family:Arial">Oracle Forms, a component of Oracle Fusion Middleware, is Oracle&#8217;s long-established technology to design and build enterprise applications quickly and efficiently. Oracle <a href="http://www.oracle.com/technetwork/issue-archive/2010/toolssod-3-129969.pdf"/></span><span style="font-family:Times New Roman; text-decoration:underline">remains committed</span><span style="font-family:Arial"> to the development of this technology, and to the ongoing release as a component of the Oracle platform. This continuing commitment to Forms technology enables you to leverage your existing investment by easily upgrading and integrating existing Oracle Forms applications to take advantage of web technologies and service oriented architectures (SOA).<br />
</span></span></p>
<ul>
<li><a href="http://www.oracle.com/technetwork/issue-archive/2010/toolssod-3-129969.pdf"><span style="color:black; font-family:Times New Roman; font-size:9pt; text-decoration:underline">Statement of Direction</span></a><span style="color:black; font-family:Arial; font-size:9pt"><br />
								</span></li>
<li><a href="https://oracleevents.webex.com/oracleevents/ldr.php?AT=pb&amp;SP=MC&amp;rID=59846197&amp;rKey=6f7b25de2cc6976a%20" target="_blank"><span style="color:black; font-size:9pt; text-decoration:underline"><span style="font-family:Times New Roman">Forms Strategy and Modernizaiton Webinar (2011)</span><span style="font-family:Arial"><br /></span></span></a><span style="color:black; font-family:Arial; font-size:9pt"><br />
								</span></li>
<li><a href="http://www.oracle.com/technetwork/developer-tools/forms/downloads/index.html"><span style="color:black; font-family:Arial; font-size:9pt; text-decoration:underline">Oracle Forms 11.1.1.6 Released</span></a><span style="color:black; font-family:Arial; font-size:9pt"> The latest version of Oracle Forms (11.1.1.6) has been released. This can be downloaded from My Oracle Support (MOS) <br />23-Feb-2012<br />
</span></li>
<li><a href="http://www.oracle.com/technetwork/developer-tools/forms/forms11gr2newfeatures-497502-en-gb.pdf"><span style="color:black; font-family:Arial; font-size:9pt; text-decoration:underline">Oracle Forms 11g Release 2</span></a><span style="color:black; font-family:Arial; font-size:9pt"> has been released. Read about the <a href="http://www.oracle.com/technetwork/developer-tools/forms/forms11gr2newfeatures-497502-en-gb.pdf"><span style="text-decoration:underline">new features</span></a>. <br />Oct-2011<br />
</span></li>
<li><a href="http://www.oracle.com/ocom/groups/public/@otn/documents/webcontent/459564_en-gb.pdf"><span style="color:black; font-family:Arial; font-size:9pt; text-decoration:underline">10 Years Younger &#8211; The Oracle Forms Makeover</span></a><span style="color:black; font-family:Arial; font-size:9pt"> Case studies on how Oracle Forms applications have been modernized through extreme UI redevelopment. (This article first appeared in the ODTUG Technical Journal. <br />23-Aug-2011<br />
</span></li>
</ul>
<div>
<table style="border-collapse:collapse" border="0">
<colgroup>
<col style="width:11px"/>
<col style="width:388px"/></colgroup>
<tbody valign="top">
<tr>
<td colspan="2" vAlign="middle">
<p>
 </p>
<p>
<h2>Technical Information Oracle Forms 11<em>g</em> Release 2</h2>
</p>
</td>
</tr>
<tr>
<td vAlign="middle">
<p><span style="color:black; font-family:Arial; font-size:9pt"> </span> </p>
</td>
<td vAlign="middle">
<p><a href="http://www.oracle.com/technetwork/developer-tools/forms/forms11gr2newfeatures-497502-en-gb.pdf"><span style="color:black; font-family:Arial; font-size:9pt; text-decoration:underline">Oracle Forms 11<em>g</em> R2 New Features</span></a><span style="color:black; font-family:Arial; font-size:9pt"> Oct 2011</span></p>
</td>
</tr>
<tr>
<td vAlign="middle">
<p><span style="color:black; font-family:Arial; font-size:9pt"> </span> </p>
</td>
<td vAlign="middle">
<p><a href="http://download.oracle.com/docs/cd/E24269_01/index.htm"><span style="color:black; font-family:Arial; font-size:9pt; text-decoration:underline">Oracle Forms 11<em>g</em> R2 Documentation Library</span></a><span style="color:black; font-family:Arial; font-size:9pt"> Oct 2011</span></p>
</td>
</tr>
<tr>
<td vAlign="middle">
<p><span style="color:black; font-family:Arial; font-size:9pt"> </span> </p>
</td>
<td vAlign="middle">
<p><a href="http://www.oracle.com/technetwork/middleware/ias/downloads/fusion-certification-100350.html"><span style="color:black; font-family:Arial; font-size:9pt; text-decoration:underline">Oracle Forms 11<em>g</em> R2 Certified Platforms</span></a><span style="color:black; font-family:Arial; font-size:9pt"> search Forms and Reports 11<em>g</em> Release 2 (11.1.2.x) Oct 2011</span></p>
</td>
</tr>
<tr>
<td vAlign="middle">
<p><span style="color:black; font-family:Arial; font-size:9pt"> </span> </p>
</td>
<td vAlign="middle">
<p><a href="http://download.oracle.com/docs/cd/E23104_01/download_readme.htm"><span style="color:black; font-family:Arial; font-size:9pt; text-decoration:underline">Download Read Me</span></a><span style="color:black; font-family:Arial; font-size:9pt"> and <a href="http://download.oracle.com/docs/html/E25460_01/r2_fr_requirements.htm"><span style="text-decoration:underline">System Requirements and Specifications</span></a> Oct 2011</span></p>
</td>
</tr>
</tbody>
</table>
</div>
</td>
</tr>
</tbody>
</table>
</div>
]]></content:encoded>
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		<item>
		<title>Work Center Scheduling</title>
		<link>http://esteelman.com/work-center-scheduling/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=work-center-scheduling</link>
		<comments>http://esteelman.com/work-center-scheduling/#comments</comments>
		<pubDate>Mon, 19 Mar 2012 18:13:52 +0000</pubDate>
		<dc:creator>Daniel Brody</dc:creator>
				<category><![CDATA[Product]]></category>

		<guid isPermaLink="false">http://esteelman.com/?p=860</guid>
		<description><![CDATA[ Work Center Scheduling     Production Scheduling and Execution Create/Maintain Work Center Scheduling Overview The scheduling function coordinates and sequences the flow of production orders through the system, and balances the workload on machines and personnel, departments, and the entire plant. The scheduler selects the production orders by criteria: new production orders all production orders [...]]]></description>
			<content:encoded><![CDATA[<h1> Work Center Scheduling<br />
</h1>
<p style="text-align: center"> <br />
 </p>
<p style="text-align: center"><span style="font-family:Arial; font-size:16pt"><strong>Production Scheduling and Execution </strong></span>
	</p>
<h1>Create/Maintain Work Center Scheduling Overview<br />
</h1>
<p>The scheduling function coordinates and sequences the flow of production orders through the system, and balances the workload on machines and personnel, departments, and the entire plant.
</p>
<p>The scheduler selects the production orders by criteria:
</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">new production orders </span>
		</li>
<li><span style="font-family:Arial">all production orders within a time frame </span>
		</li>
<li><span style="font-family:Arial">add orders to an existing production order </span>
		</li>
</ul>
<p>Production scheduling is the allocation of resources and the sequencing of tasks to produce material. Production scheduling estimates the time each job starts and completes on each machine, as well as any additional resources needed.
</p>
<p>Production scheduling directs the production process by:
</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Increasing customer satisfaction by meeting customer demand in a timely fashion. </span>
		</li>
<li><span style="font-family:Arial">Enabling the right material in the right quantity at the right time in the right place. </span>
		</li>
<li><span style="font-family:Arial">Lowering product and asset inventory levels by re-examining current processes by better balancing supply with demand. </span>
		</li>
<li><span style="font-family:Arial">Integrating processes and technology to enable near seamless digital information transfer and sharing across the entire value chain. </span>
		</li>
<li><span style="font-family:Arial">Maximizing production assets by scheduling and sequencing production orders to improve productivity. </span>
		</li>
</ul>
<h1>Create/Maintain Work Center Scheduling System Procedure<br />
</h1>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS1.png" alt=""/>
	</p>
<p> <br />
 </p>
<p> <br />
 </p>
<p style="text-align: center"> <br />
 </p>
<h2>1. Select Work Center to Schedule<br />
</h2>
<p style="text-align: center"><span style="font-family:Arial">Menu Path: Production </span><span style="font-family:Wingdings">?</span><span style="font-family:Arial"> Scheduling </span><span style="font-family:Wingdings">?</span><span style="font-family:Arial"> Manual Production Orders Scheduling </span>
	</p>
<h4>Step by Step Instructions:<br />
</h4>
<ol style="margin-left: 99pt">
<li><span style="font-family:Arial">Enter the Work Center or double-click in the <strong>Work Center</strong> field to select the appropriate work center from the list of values. </span>
		</li>
<li><span style="font-family:Arial">Click the <strong>Query </strong>button to populate the fields. </span>
		</li>
</ol>
<p> <br />
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS2.png" alt=""/>
	</p>
<p style="text-align: center"><span style="font-family:Arial; font-size:10pt"><strong>Production Scheduling </strong></span>
	</p>
<ol style="margin-left: 99pt">
<li><span style="font-family:Arial">Click the <strong>Change checkbox</strong>, this allows only one user to change the schedule at a time. The other users will only be allowed to view the work center. </span>
		</li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS3.jpg" alt=""/><span style="font-family:Arial"><strong><em>If nothing is scheduled for the selected work center, double-click in the Start time for 1<sup>st</sup> seq (optional) field and select the date, click the Recalculate Entire Schedule button. </em></strong></span>
	</p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS4.png" alt=""/>
	</p>
<p style="margin-left: 54pt"> <br />
 </p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS5.jpg" alt=""/><span style="font-family:Arial"><strong><em>Only Confirmed Production Orders can be scheduled. </em></strong></span>
	</p>
<h2>2. Synchronize the Schedules<br />
</h2>
<h4>Step by Step Instructions:<br />
</h4>
<ol style="margin-left: 72pt">
<li><span style="font-family:Arial">Synchronizing the schedule allows the user an understanding of when the production orders will be processed and where the work centers are on their schedules. </span>
		</li>
<li><span style="font-family:Arial">Double-click in the <strong>Start time for 1<sup>st</sup> seq (optional)</strong> field and select the date, click the <strong>Recalculate Entire Schedule</strong> button. </span>
		</li>
</ol>
<p> <br />
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS6.png" alt=""/>
	</p>
<p> <br />
 </p>
<p> <br />
 </p>
<h2>3. Schedule Production Orders<br />
</h2>
<h4>Step by Step Instructions:<br />
</h4>
<p> <br />
 </p>
<ol style="margin-left: 99pt">
<li><span style="font-family:Arial">Refer to the <strong>Unscheduled</strong> portion of the screen. </span>
		</li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS7.png" alt=""/>
	</p>
<ol style="margin-left: 99pt">
<li><span style="font-family:Arial">Highlight the <strong>Production Order</strong> in the <strong>Unscheduled</strong> block. </span>
		</li>
<li><span style="font-family:Arial">Click the <strong>Add to Schedule</strong> button. This will move the Production Order to the Scheduled block. </span>
		</li>
<li><span style="font-family:Arial">If the user wants to insert a production order to the top or between production orders that have already been scheduled, type the <strong>Seq #</strong> into the <strong>Seq #</strong> field before clicking the <strong>Add to Schedule</strong> button. </span>
		</li>
<li><span style="font-family:Arial">The following is the same for <strong>Scheduled or Unscheduled</strong>. When the user highlights a production order line item the corresponding sales order information is in <span style="color:red"><strong>RED</strong><br />
				</span>in the block below. </span>
		</li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS8.png" alt=""/>
	</p>
<ol style="margin-left: 99pt">
<li><span style="font-family:Arial">The above tabs from the scheduled production are informational tabs, <strong>Key Dates, Input Product, Output Product, </strong>and <strong>Next WC. </strong></span>
		</li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS9.png" alt=""/>
	</p>
<ol style="margin-left: 99pt">
<li><span style="font-family:Arial">Click the <strong>Save</strong> button on the main toolbar. </span>
		</li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS10.png" alt=""/>
	</p>
<h3>Placing the Production Order in Hold or Unconfirmed State?<br />
</h3>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Production Orders in a <strong>Hold</strong> state <span style="text-decoration:underline"><strong>cannot</strong></span> be scheduled. Exceptions: HDOC hold or Hold for documentation. </span>
		</li>
<li><span style="font-family:Arial">Production Orders that are scheduled can be placed on a <strong>Hold </strong>or <strong>Unconfirmed</strong> State. </span>
		</li>
<li><span style="font-family:Arial">Right click the <strong>Prodord ID</strong> and select <strong>Production Order </strong>from the menu list. </span>
		</li>
<li><span style="font-family:Arial">Click the <strong>Hold </strong>or<strong> Revise</strong> button to place the production order in the hold or unconfirmed state. </span>
		</li>
</ul>
<p> <br />
 </p>
<p style="margin-left: 14pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS11.png" alt=""/>
	</p>
<h3>Scheduled Sales Order changed to On Hold?<br />
</h3>
<ul>
<li>Multiple sales orders or one sales order on a Production Order ID and a sales order is placed on hold in the system, the system places the entire production order on hold.
</li>
<li>The Production Scheduling screen changes the Prdord State from Confirmed to On Hold and it also turns the Prdord State, Prdord ID and Ship To Name fields a bright Yellow.
</li>
<li>The Production Order can not be started in Production Recording until the Sales Order is removed from Hold and the Production Order is changed form On Hold to Confirmed.
</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS12.png" alt=""/>
	</p>
<ul>
<li>Once the Sales Order is removed from Hold right click on the Prdord ID and select Production Order from the list of values.
</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS13.png" alt=""/>
	</p>
<ul>
<li>In the Build Production Orders screen, click the Revise button to change the State to Under Revision.
</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS14.png" alt=""/>
	</p>
<ul>
<li><span style="font-family:Arial">Click the Processing Plan button to open the Cutting Plan. </span>
		</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS15.png" alt=""/>
	</p>
<ul>
<li><span style="font-family:Arial">Click the Validate button to validate the Production Order. </span>
		</li>
<li><span style="font-family:Arial">Click the Confirm Production Order button. </span>
		</li>
<li><span style="font-family:Arial">Close all the screens to go back to the Scheduling screen, click the Query button to re-query the schedule. The Production Order does not have to be scheduled. </span>
		</li>
</ul>
<p> <br />
 </p>
<p style="margin-left: 14pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS16.png" alt=""/>
	</p>
<h3>Can the job run &#8220;on-time&#8221; on selected work center?<br />
</h3>
<p><span style="font-size:16pt"><strong>Change Work Centers </strong></span>
	</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Make sure the <strong>Prodord ID</strong> is not scheduled. To un-schedule the <strong>Prodord ID, </strong>double-click in the <strong>Work Center </strong>field in the Production Scheduling screen and choose the work center where the job is scheduled. </span>
		</li>
<li><span style="font-family:Arial">Click in the box next to <strong>Change </strong>to lock the work center. </span>
		</li>
<li><span style="font-family:Arial">Click the <span style="color:red"><strong>Red X</strong></span> next to the <strong>Prodord ID</strong> to un-schedule the job from the work center. </span>
		</li>
<li><span style="font-family:Arial">Click the box next to the <strong>Change</strong> box to unlock the work center. </span>
		</li>
<li><span style="font-family:Arial">Double-click in the <strong>Work Center </strong>field<strong><br />
				</strong>and choose the work center where the job will be re-scheduled to, click the query button. </span>
		</li>
<li><span style="font-family:Arial">Click in the box next to <strong>Change </strong>to lock the work center. </span>
		</li>
<li><span style="font-family:Arial">Refer to the <strong>Unscheduled</strong> block. </span>
		</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS17.png" alt=""/>
	</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Double-click the <strong>Process Code</strong> field and select the appropriate process code from the list of values. </span>
		</li>
<li><span style="font-family:Arial">Select the radio buttons to include <strong>All Orders </strong>and<strong> All Work Centers</strong>. </span>
		</li>
<li><span style="font-family:Arial">Select the <strong>Prodord ID</strong> from the list and click the <strong>Add to Schedule</strong> button. </span>
		</li>
<li><span style="font-family:Arial">The production order is now scheduled to selected work center. </span>
		</li>
<li><span style="font-family:Arial">Click the box next to the <strong>Change</strong> box to unlock the work center. </span>
		</li>
</ul>
<p> <br />
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS18.png" alt=""/>
	</p>
<p style="margin-left: 72pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS19.jpg" alt=""/><span style="font-family:Arial"><strong><em>Buildup Production Orders on the Scheduled Work Center </em></strong></span>
	</p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS20.png" alt=""/>
	</p>
<ul style="margin-left: 90pt">
<li><span style="color:black; font-family:Arial"><strong>Buildup Production Orders are created using 2 or more input tags. The first tag is the tag(s) that requires more material to be added to it for the correct piece count. The second tag is the tag(s) that will be processed to add to the buildup tag. </strong></span>
		</li>
<li><span style="font-family:Arial"><strong>When looking at the Production Scheduling screen the input Pcs field shows the piece count of both tags. Example: there are 2 tags on the production order 643676 one tag with 85 finished pcs, this is the tag that requires a build up and one tag with 1 piece this is the coil used to cut material for the buildup. </strong></span>
		</li>
</ul>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS21.jpg" alt=""/><span style="font-family:Arial"><strong><em>Late Sales Orders </em></strong></span>
	</p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS22.png" alt=""/>
	</p>
<ul style="margin-left: 90pt">
<li><span style="font-family:Arial">The SOI Ship Date turns Yellow if the sales order is late. </span>
		</li>
</ul>
<p> <br />
 </p>
<p style="margin-left: 14pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS23.png" alt=""/>
	</p>
<h3>Printing the Cutting Plan<br />
</h3>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS24.png" alt=""/>
	</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">In the Production Schedule screen, (scheduled section) right click on the <strong>Prdord ID</strong> and select <strong>Cutting Plan. </strong></span>
		</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS25.png" alt=""/>
	</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Click the <strong>Print </strong>button. </span>
		</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS26.png" alt=""/>
	</p>
<p style="text-align: center"> <br />
 </p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Choose the <strong>Destination</strong> for the report. This can be to the screen or a printer. </span>
		</li>
<li><span style="font-family:Arial">If the user selects to print the report a printer must be selected. </span>
		</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS27.png" alt=""/>
	</p>
<p> <br />
 </p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Double-click the <strong>Printer</strong> field and select the appropriate printer. </span>
		</li>
<li><span style="font-family:Arial">Click <strong>Run Report</strong>. </span>
		</li>
</ul>
<p> <br />
 </p>
<ol style="margin-left: 99pt">
<li><span style="font-family:Arial"><strong>Exit </strong>the screen. </span>
		</li>
</ol>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS28.png" alt=""/>
	</p>
<h3>Revising the Production Order thru the Scheduling Screen<br />
</h3>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS29.png" alt=""/>
	</p>
<ul>
<li>Right click on the Prodord ID and select Production Order from the list of values.
</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS30.png" alt=""/>
	</p>
<ul>
<li><span style="font-family:Arial">The Build Production Order for the selected Prodord ID screen opens. </span>
		</li>
<li><span style="font-family:Arial">Click the Revise button to change the State of the selected Prod Order ID to Under Revision. </span>
		</li>
<li><span style="font-family:Arial">Click the Processing Plan button to open the Cutting Plan. </span>
		</li>
</ul>
<p> <br />
 </p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS31.png" alt=""/>
	</p>
<p style="text-align: center"> <br />
 </p>
<ul>
<li><span style="font-family:Arial">If making changes to the Cut Lines select highlight the appropriate tag number and make necessary changes to the Cut Lines. </span>
		</li>
<li><span style="font-family:Arial">It is not necessary to delete Cut Lines when removing a Master Tag. To remove a Master Tag and all associated Cut Lines. Select the Master Tag by clicking the checkbox next to the tag and click the Remove Reservation button. </span>
		</li>
<li><span style="font-family:Arial">Complete all revision. Click the Validate button to validate the production order. </span>
		</li>
<li><span style="font-family:Arial">It is recommended that after any or all revisions to reprint the Cutting Plan. </span>
		</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS32.png" alt=""/>
	</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Click the <strong>Print </strong>button. </span>
		</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS33.png" alt=""/>
	</p>
<p style="text-align: center"> <br />
 </p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Choose the <strong>Destination</strong> for the report. This can be to the screen or a printer. </span>
		</li>
<li><span style="font-family:Arial">If the user selects to print the report a printer must be selected. </span>
		</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS34.png" alt=""/>
	</p>
<p> <br />
 </p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Double-click the <strong>Printer</strong> field and select the appropriate printer. </span>
		</li>
<li><span style="font-family:Arial">Click <strong>Run Report</strong>. </span>
		</li>
</ul>
<ul style="margin-left: 46pt">
<li><span style="font-family:Arial"><strong>Exit </strong>the screen. </span>
		</li>
</ul>
<h2>Grouping Requirements by selected fields<br />
</h2>
<h4>Step by Step Instructions:<br />
</h4>
<ol style="margin-left: 99pt">
<li><span style="font-family:Arial">Sorting &#8211; click the 1/10 button on the main toolbar. </span>
		</li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS35.png" alt=""/>
	</p>
<ol style="margin-left: 99pt">
<li><span style="font-family:Arial">In order to group the outstanding production orders the sorting feature of SEMS will provide a convenient way to list orders by any of the sorting criteria </span>
		</li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1812_WorkCenterS36.png" alt=""/>
	</p>
<ol style="margin-left: 99pt">
<li><span style="font-family:Arial">Once the user chooses the sorting feature it can be saved as a user default. Every time the user opens the sorted screen it will sort in that sequence. </span>
		</li>
</ol>
<p>  </p>
]]></content:encoded>
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		</item>
		<item>
		<title>Create Maintain Vendor Profile &#8211; Order From</title>
		<link>http://esteelman.com/create-maintain-vendor-profile-order-from/?utm_source=rss&#038;utm_medium=rss&#038;utm_campaign=create-maintain-vendor-profile-order-from</link>
		<comments>http://esteelman.com/create-maintain-vendor-profile-order-from/#comments</comments>
		<pubDate>Mon, 19 Mar 2012 18:05:01 +0000</pubDate>
		<dc:creator>Daniel Brody</dc:creator>
				<category><![CDATA[Product]]></category>

		<guid isPermaLink="false">http://esteelman.com/?p=822</guid>
		<description><![CDATA[Adding a new Vendor Order From to an Existing Vendor Pay To Menu Path: BPM ? Business Partners Click the Enter button on the main tool bar to enter into query mode. Enter the Vendor Pay To number (ie 300352) in the Code field or double click in the Code field and choose the Vendor [...]]]></description>
			<content:encoded><![CDATA[<h2>Adding a new Vendor Order From to an Existing Vendor Pay To<br />
</h2>
<p style="text-align: center"><span style="font-family:Arial">Menu Path: BPM </span><span style="font-family:Wingdings">?</span><span style="font-family:Arial"> Business Partners </span>
	</p>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1804_CreateMaint1.png" alt=""/>
	</p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Click the <strong>Enter</strong> button on the main tool bar to enter into query mode. </span>
		</li>
<li><span style="font-family:Arial">Enter the <strong>Vendor Pay To</strong> number (ie 300352) in the <strong>Code</strong> field or double click in the <strong>Code</strong> field and choose the Vendor Pay To. </span>
		</li>
<li><span style="font-family:Arial">Click the <strong>Vendor Profile</strong> button. The vendor profile screen opens </span>
		</li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1804_CreateMaint2.png" alt=""/>
	</p>
<p style="text-align: center"> <br />
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Refer to the <strong>Order From</strong> tab. </span>
		</li>
<li><span style="font-family:Arial">Click in the <strong>Order From</strong> field and enter the Order From number staying in numerical sequence (ie. 300352-002). </span>
		</li>
<li><span style="font-family:Arial">Click in the <strong>Name</strong> field and enter the Order From name. </span>
		</li>
<li><span style="font-family:Arial">Click in the <strong>Short Name</strong> field and enter the Order From short name. </span>
		</li>
<li><span style="font-family:Arial">Click the <strong>Details</strong> button. </span>
		</li>
</ol>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1804_CreateMaint3.png" alt=""/>
	</p>
<p style="text-align: center"> <br />
 </p>
<ol style="margin-left: 54pt">
<li><span style="font-family:Arial">Enter the Address information in the Order From Details screen. </span>
		</li>
<li><span style="font-family:Arial">Click the <strong>Save</strong> button on the main toolbar. </span>
		</li>
</ol>
<h3>Will Mill Certifications be entered for the newly created Order From Vendor?<br />
</h3>
<p style="text-align: center"><span style="font-family:Arial">Menu Path: BPM </span><span style="font-family:Wingdings">?</span><span style="font-family:Arial"> Business Partners </span>
	</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Click the <strong>Enter</strong> button on the main toolbar to enter into query mode </span>
		</li>
<li><span style="font-family:Arial">Enter the <strong>Vendor Order From</strong> number (ie 300352-002) in the <strong>Code</strong> field or double click in the <strong>Code</strong> field and choose the Vendor Order From </span>
		</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1804_CreateMaint4.png" alt=""/>
	</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Click to check the <strong>Steel Mill?</strong> Check box </span>
		</li>
<li>
<div><span style="font-family:Arial">Click the Save button on the main toolbar </span>
			</div>
<p style="margin-left: 14pt"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1804_CreateMaint5.jpg" alt=""/><span style="font-family:Arial"><strong><em>Mill Certifications can now be associated to this Vendor Order From. </em></strong></span>
			</p>
</li>
</ul>
<h3>Will the Vendor Order From be used in Price Agreements?<br />
</h3>
<p style="text-align: center"><span style="font-family:Arial">Menu Path: BPM </span><span style="font-family:Wingdings">?</span><span style="font-family:Arial"> Business Partners </span>
	</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">Click the <strong>Enter</strong> button on the main toolbar to enter into query mode </span>
		</li>
<li><span style="font-family:Arial">Enter the <strong>Vendor Order From</strong> number (ie 300352-002) in the <strong>Code</strong> field or double click in the <strong>Code</strong> field and choose the Vendor Order From </span>
		</li>
<li><span style="font-family:Arial">Click the Vendor Profile button </span>
		</li>
</ul>
<p style="text-align: center"><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1804_CreateMaint6.png" alt=""/>
	</p>
<ul style="margin-left: 57pt">
<li><span style="font-family:Arial">On the Vendor Profile screen, check the PA&#8217;s &amp; Mill Frt Rts check box </span>
		</li>
<li><span style="font-family:Arial">Click the Save button on the main toolbar </span>
		</li>
</ul>
<p><img src="http://esteelman.com/wp-content/uploads/2012/03/031912_1804_CreateMaint7.jpg" alt=""/><span style="font-family:Arial"><strong><em>Price Agreements and Mill Freight rates can now be associated to this Vendor Order From </em></strong></span></p>
]]></content:encoded>
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